Analysis Of Failure Mechanisms In Platelet-Reinforced Composites

The short-term mechanical strength of platelet-reinforced polymer composites was modeled using classical two-dimensional stress-transfer analysis. The stress field in the platelet and at the platelet/matrix interface was described in the presence of a matrix crack perpendicular to the interface. Modeling takes into account the tensile strength of the platelet, its adhesion to the matrix, and also considers the internal stress state resulting from processing. Platelet rupture and interface delamination were considered to be the two key failure mechanisms, depending on the ratio of platelet strength to interface strength. The transition between the two failure events was predicted to occur at a critical platelet length, the value of which depends on the elastic properties of the platelet and matrix, on the platelet geometry and strength, on the platelet/matrix adhesion, and on the internal stress state. The approach was applied to the case of low volume fraction silicon oxide platelets/poly(ethylene terephthalate) composites, where the size of the platelets was accurately controlled either below or above the predicted critical length. Compression molded composites, with perfect alignment of the platelets, and injection molded composites, were prepared and tested. The toughness of the compression molded composites was found to be accurately predicted by the strength model, with a 100% increase in the case of platelets smaller than the critical length compared to larger platelets. Injection molded composites with platelets larger than the critical length were found to fail without yielding. By contrast, when the platelets were smaller than the critical length, the injection molded composites exhibited excellent ductility. The general agreement obtained between the predicted and observed toughening transition shows the importance of filler size and stress state on the strength of platelet-reinforced composite

Morphology and mechanical properties of isotactic polypropylene glass mat thermoplastic composites modified with organophilic montmorillonite

Satisfactory impregnation of glass fiber mats may be obtained with isotactic polypropylene/montmorillonite (MMT) nanocomposites under conditions comparable with industrial conditions. However, it is demonstrated here that the high melt viscosity of the nanocomposite matrix at low shear rates may significantly influence the release of the compressive load in the glass mat and hence the glass fiber distribution in consolidated specimens. Thus, depending on the initial lay-up and overall glass fiber content, the bending modulus may either increase or decrease with increasing MMT content, whereas the tensile modulus is more consistent with micromechanical models assuming a uniform glass fiber distribution. Results from fractographic analyses show that the presence of matrix rich layers at the specimen surfaces may also lead to premature crack initiation and failure in flexio

Biaxial fragmentation of thin silicon oxide coatings on poly(ethylene terephthalate)

Crack patterns of 53 nm and 103 nm thick silicon oxide coatings on poly(ethylene terephthalate) films are analyzed under equibiaxial stress loading, by means of a bulging cell mounted under an optical microscope with stepwise pressurization of film specimens. The biaxial stress and strain are modeled from classical elastic membrane equations, and an excellent agreement is obtained with a finite element method. In the large pressure range, the derivation of the biaxial strain from force equilibrium considerations are found to reproduce accurately the measured data up to 25% strain. The examination of the fragmentation process of the coating under increasing pressure levels reveals that the crack onset strain of the oxide coating is similar to that measured under uniaxial tension. The fragmentation of the coating under biaxial tension is also characterized by complex dynamic phenomena which image the peculiarities of the stress field, resulting in considerable broadening of the fragment size distribution. The evolution of the average fragment area as a function of biaxial stress in the early stages of the fragmentation process is analyzed using Weibull statistics to describe the coating strengt

Templating porosity in polymethylsilsesquioxane coatings using trimethylsilylated hyperbranched polymers

A series of trimethylsilyl end-functionalized aliphatic hyperbranched polymers has been used to template porosity in polymethylsilsesquioxane films prepared by heat treatment of a spin cast methylsilsesquioxane precursor. By varying the extent of the end-functionalization, closed pore foams with controlled pore sizes and pore contents of up to 40 vol% were obtained by chemically-induced phase separation and thermal degradation of the hyperbranched polymers during the heat treatmen

A Variation in the Cerebroside Sulfotransferase Gene is Linked to Exercise-Modified Insulin Resistance and to Type 2 Diabetes

Aims. The glycosphingolipid β-galactosylceramide-3-O-sulfate (sulfatide) is present in the secretory granules of the insulin producing β-cells and may act as a molecular chaperone of insulin. The final step in sulfatide synthesis is performed by cerebroside sulfotransferase (CST) (EC 2.8.2.11). The aim of this study was to investigate whether two single nucleotide polymorphisms (SNP), rs2267161 located in an exon or rs42929 located in an intron, in the gene encoding CST are linked to type 2 diabetes (T2D). Methods. As a population survey, 265 male and female patients suffering from T2D and 291 gender matched controls were examined. Results. A higher proportion of T2D patients were heterozygous at SNP rs2267161 with both T (methionine) and C (valine) alleles present (49.8% versus 41.3%, P = .04). The calculated odd risk for T2D was 1.47 (1.01–2.15, P = .047). Among female controls, the homozygous CC individuals displayed lower insulin resistance measured by HOMA-IR (P = .05) than the C/T or TT persons; this was particularly prevalent in individuals who exercise (P = .03). Conclusion. Heterozygosity at SNP rs2267161 in the gene encoding the CST enzyme confers increased risk of T2D. Females with the CC allele showed lower insulin resistance

Prediction of the adhesive fillet size for skin to honeycomb core bonding in ultra-light sandwich structures

The formation of resin fillet between honeycomb core cell walls and skin in light sandwich structures was studied to gain a better understanding of the bonding process. A method was developed for tailoring the amount of adhesive between 8 and 80 g/m2. The size of the adhesive menisci and the contact angles between the adhesive and the skin and the core materials were measured. A model was developed to predict the size of the menisci, based on the surface energy of skin and honeycomb materials. When adhesive films were used for bonding, up to 50% of the adhesive did not form the menisci whereas 100 % did when the newly-developed adhesive deposition method was used, which allowed better bonding with lower weight

Flow Properties of Tailored Net-Shape Thermoplastic Composite Preforms

A novel thermoplastic programmable preforming process, TP-P4, has been used to manufacture preforms for non-isothermal compression molding. Commingled glass and polypropylene yarns are deposited by robot onto a vacuum screen, followed by a heat-setting operation to stabilize the as-placed yarns for subsequent handling. After an optional additional preconsolidation stage, the preforms are molded by preheating and subsequent press forming in a shear edge tool. The in- and out-of-plane flow capabilities of the material were investigated, and compared to those of 40 wt% Glass Mat Thermoplastics (GMTs). Although the TP-P4 material has a fiber fraction of 60 wt%, the material could be processed to fill 77mm deep ribs with a thickness of 3mm, indicative of complex part production. The pressure requirements for out-of-plane flow were shown to depend on the fiber length and fiber alignment. Segregation phenomena were found to be less severe with TP-P4 than with GMT materia

Rapid Processing of Net-Shape Thermoplastic Planar-Random Composite Preforms

A novel thermoplastic composite preforming and moulding process is investigated to target cost issues in textile composite processing associated with trim waste, and the limited mechanical properties of current bulk flow-moulding composites. The thermoplastic programmable powdered preforming process (TP-P4) uses commingled glass and polypropylene yarns, which are cut to length before air assisted deposition onto a vacuum screen, enabling local preform areal weight tailoring. The as-placed fibres are heat-set for improved handling before an optional preconsolidation stage. The preforms are then preheated and press formed to obtain the final part. The process stages are examined to optimize part quality and throughput versus processing parameters. A viable processing route is proposed with typical cycle times below 40s (for a plate 0.5 × 0.5m2, weighing 2kg), enabling high production capacity from one line. The mechanical performance is shown to surpass that of 40wt.% GMT and has properties equivalent to those of 40wt.% GMTex at both 20°C and 80°