Evaluation of mechanically activated kaolin as alkali-activated material precursor

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Alkali activated binders based on municipal solid waste Incineration bottom ash

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Potential of anaerobic co-fermentation in wastewater treatments plants: A review

Fermentation (not anaerobic digestion) is an emerging biotechnology to transform waste into easily assimilable organic compounds such as volatile fatty acids, lactic acid and alcohols. Co-fermentation, the simultaneous fermentation of two or more waste, is an opportunity for wastewater treatment plants (WWTPs) to increase the yields of sludge mono-fermentation. Most publications have studied waste-activated sludge co-fermentation with food waste or agri-industrial waste. Mixing ratio, pH and temperature are the most studied variables. The highest fermentation yields have been generally achieved in mixtures dominated by the most biodegradable substrate at circumneutral pH and mesophilic conditions. Nonetheless, most experiments have been performed in batch assays which results are driven by the capabilities of the starting microbial community and do not allow evaluating the microbial acclimation that occurs under continuous conditions. Temperature, pH, hydraulic retention time and organic load are variables that can be controlled to optimise the performance of continuous co-fermenters (i.e., favour waste hydrolysis and fermentation and limit the proliferation of methanogens). This review also discusses the integration of co-fermentation with other biotechnologies in WWTPs. Overall, this review presents a comprehensive and critical review of the achievements on co-fermentation research and lays the foundation for future researc

Struvite precipitation in wastewater treatment plants anaerobic digestion supernatants using a magnesium oxide by-product

Struvite precipitation is a well-known technology to recover and upcycle phosphorus from municipal wastewater as a slow-release fertiliser. However, the economic and environmental costs of struvite precipitation are constrained by using technical-grade reagents as a magnesium source. This research evaluates the feasibility of using a low-grade magnesium oxide (LG-MgO) by-product from the calcination of magnesite as a magnesium source to precipitate struvite from anaerobic digestion supernatants in wastewater treatment plants. Three distinct LG-MgOs were used in this research to capture the inherent variability of this by-product. The MgO content of the LG-MgOs varied from 42 % to 56 %, which governed the reactivity of the by-product. Experimental results showed that dosing LG-MgO at P:Mg molar ratio close to stoichiometry (i.e. 1:1 and 1:2) favoured struvite precipitation, whereas higher molar ratios (i.e. 1:4, 1:6 and 1:8) favoured calcium phosphate precipitation due to the higher calcium concentration and pH. At a P:Mg molar ratio of 1:1 and 1:2, the percentage of phosphate precipitated was 53-72 % and 89-97 %, respectively, depending on the LG-MgO reactivity. A final experiment was performed to examine the composition and morphology of the precipitate obtained under the most favourable conditions, which showed that (i) struvite was the mineral phase with the highest peaks intensity and (ii) struvite was present in two different shapes: hopper and polyhedral. Overall, this research has demonstrated that LG-MgO is an efficient source of magnesium for struvite precipitation, which fits the circular economy principles by valorising an industrial by-product, reducing the pressure on natural resources, and developing a more sustainable technology for phosphorus recovery

Research evolution of limestone calcined clay cement (LC3), a promising low-carbon binder – A comprehensive overview

Limestone calcined clay cement (LC3) is a recently developed binder with huge potential to reduce the clinker factor in cement and the environmental impact. This study aimed to evaluate the evolution of the research on LC3 by conducting a bibliometric analysis, evaluating key metrics such as publications, authorships, sources, or countries, to provide greater knowledge and a strategic vision of this technology. This work provides an important perspective of the field and elucidates the research trends and path that the LC3 technology followed from its beginning to date. The analysis reveals a noticeable increase in technology readiness and researchers' interest, as indicated by a significant rise in publications' number over time. Also, the authorship metrics reveal an important cooperation between communities in the development of this technology. The research on LC3 is essential since the technology is a viable and reliable approach to decreasing the cement industry's carbon footprint

Water treatment sludge as precursor in non-dehydroxylated kaolin-based alkali-activated cements

Cement industry production and its materials demand are growing every year, leading to a CO2 and energy footprint increase. The drinking water production is increasing in water treatment plants due to the population growth, raising in turn the waste materials produced. Since these wastes are mainly managed in landfills, this preliminary research work is focused on providing a new sustainable option for valorisation processes, based on the environmental demand of the cement industry. Alkali-activated cements (AACs) can become a proper option to give the water treatment sludge a new life cycle, as they can compete with ordinary Portland cement (OPC) both in properties and sustainability. The main purpose of this study was to evaluate and formulate different AACs based on the use of both raw clay and the water treatment sludge (WTS), as precursors. The raw clay was used without previous thermal dehydroxylation treatment, and the WTS, an aluminosilicate-rich waste, was used partially replacing the raw clay in the AACs formulations. Both precursors and the formulated AACs were characterized by X-ray diffraction (XRD), X-ray fluorescence (XRF) and Fourier-transformed infrared spectroscopy (FT-IR). In addition, the compressive strength, the chemical stability (hydrolytic degradation), and the environmental impact for each AACs formulation were also determined. The results showed that AACs specimens formulated with 20 wt% of WTS (replacing the raw clay) provided the best results, considering both compressive strength and resistance to hydrolytic degradation. Then, it is possible to formulate AACs using raw clay, without prior thermal dehydroxylation treatment, and WTS as precursors

Nitrogen recovery from pig slurry by struvite precipitation using a low-cost magnesium oxide

Ammonia nitrogen management is a recurrent problem in intensive livestock areas. Struvite precipitation stands as a mature technology to recover ammonia nitrogen and prevent associated environmental problems. However, the feasibility of struvite technology to recover ammonia nitrogen from pig manure is limited by the reagents cost. This research aimed to optimise the formulation of a stabilizing agent (SA) synthesised using an industrial low-grade MgO by-product (LG-MgO) and phosphoric acid for efficient TAN recovery via struvite precipitation. Experimental results showed that the H3PO4/LG-MgO ratio controls the magnesium phosphate mineral phase of the SA (bobierrite and/or newberyite). Newberyite-rich SA showed the highest TAN removal efficiency from pig manure (66-73%) compared to the SA formed by a mixture of newberyite and bobierrite (51-59%) and by bobierrite (26%). Particle size reduction of LG-MgO did not improve the SA's TAN removal efficiency, although XRD patterns showed that the precipitates from the TAN removal experiments contained some unreacted newberyite. The economic analysis showed that the higher reactivity of the SA formulated using higher H3PO4/LG-MgO ratios compensated reagent costs. The SA synthesised with a H3PO4/LG-MgO ratio of 0.98 showed the most economical treatment cost, which was estimated at 7.5 ¿ per kg of ammonia nitrogen from pig manure. Finally, the optimum SA was successfully synthesised in a 200-L pilot plant, with a TAN removal capacity only 10% lower than the one synthesised at lab-scale

Water treatment sludge as precursor in non-dehydroxylated kaolin-based alkali-activated cements

Cement industry production and its materials demand are growing every year, leading to a CO2 and energy footprint increase. The drinking water production is increasing in water treatment plants due to the population growth, raising in turn the waste materials produced. Since these wastes are mainly managed in landfills, this preliminary research work is focused on providing a new sustainable option for valorisation processes, based on the environmental demand of the cement industry. Alkali-activated cements (AACs) can become a proper option to give the water treatment sludge a new life cycle, as they can compete with ordinary Portland cement (OPC) both in properties and sustainability. The main purpose of this study was to evaluate and formulate different AACs based on the use of both raw clay and the water treatment sludge (WTS), as precursors. The raw clay was used without previous thermal dehydroxylation treatment, and the WTS, an aluminosilicate-rich waste, was used partially replacing the raw clay in the AACs formulations. Both precursors and the formulated AACs were characterized by X-ray diffraction (XRD), X-ray fluorescence (XRF) and Fourier-transformed infrared spectroscopy (FT-IR). In addition, the compressive strength, the chemical stability (hydrolytic degradation), and the environmental impact for each AACs formulation were also determined. The results showed that AACs specimens formulated with 20 wt% of WTS (replacing the raw clay) provided the best results, considering both compressive strength and resistance to hydrolytic degradation. Then, it is possible to formulate AACs using raw clay, without prior thermal dehydroxylation treatment, and WTS as precursors. © 2021 Elsevier B.V