High speed nozzles task

Supersonic cruise exhaust nozzles for advanced applications are optimized for a high nozzle pressure ratio (NPR) at design supersonic cruise Mach number and altitude. The performance of these nozzles with large expansion ratios are severely degraded for operations at subsonic speeds near sea level for NPR significantly less than the design values. The prediction of over-expanded 2DCD nozzles performance is critical to evaluating the internal losses and to the optimization of the integrated vehicle and propulsion system performance. The reported research work was aimed at validating and assessing existing computational methods and turbulence models for predicting the flow characteristics and nozzle performance at over-expanded conditions. Flow simulations in 2DCD nozzles were performed using five different turbulence models. The results are compared with the experimental data for the wall pressure distribution and thrust and flow coefficients at over-expanded static conditions

An investigation of bleed configurations and their effect on shock wave/boundary layer interactions

The design of high efficiency supersonic inlets is a complex task involving the optimization of a number of performance parameters such as pressure recovery, spillage, drag, and exit distortion profile, over the flight Mach number range. Computational techniques must be capable of accurately simulating the physics of shock/boundary layer interactions, secondary corner flows, flow separation, and bleed if they are to be useful in the design. In particular, bleed and flow separation, play an important role in inlet unstart, and the associated pressure oscillations. Numerical simulations were conducted to investigate some of the basic physical phenomena associated with bleed in oblique shock wave boundary layer interactions that affect the inlet performance

Probabilistic modeling for simulation of aerodynamic uncertainties in propulsion systems

The numerical simulation of the probabilistic aerothermodynamic response of propulsion system components to randomness in their environment was explored. The reusable rocket engine turbopumps were selected as an example because of the severe cryogenic environment in which they operate. The thermal and combustion instabilities, coupled with the engine thrust requirements from start up to shut down, lead to randomness in the flow variables and uncertainties in the aerodynamic loading. The probabilistic modeling of the turbopumps aerodynamic response was accomplished using the panel method coupled with fast probability integration methods. The aerodynamic response in the form of probabilistic rotor blades and splitter loading were predicted and the results presented for specified flow coefficient and rotor preswirl variance. Possible future applications of the aerothermodynamic probabilistic modeling in engine transient simulation, condition monitoring and engine life prediction are briefly discussed

Deterioration of Thermal Barrier Coated Turbine Blades by Erosion

A combined experimental and computational study was conducted to investigate the erosion of thermal barrier coated (TBC) blade surfaces by alumina particles ingestion in a single-stage turbine. In the experimental investigation, tests were performed to determine the erosion rates and particle restitution characteristics under different impact conditions. The experimental results show that the erosion rates increase with increased impingement angle, impact velocity, and temperature. In the computational simulations, an Euler-Lagrangian two-stage approach is used in obtaining numerical solutions to the threedimensional compressible Reynolds-Averaged Navier-Stokes equations and the particles equations of motion in each blade passage reference frame. User defined functions (UDFs) were developed to represent experimentally based correlations for particle surface interaction models and TBC erosion rates models. UDFs were employed in the three-dimensional particle trajectory simulations to determine the particle rebound characteristics and TBC erosion rates on the blade surfaces. Computational results are presented in a commercial turbine and a NASA-designed automotive turbine. The similarities between the erosion patterns in the two turbines are discussed for uniform particle ingestion and for particle ingestion concentrated in the inner and outer 5% of the stator blade span to represent the flow cooling of the combustor liner

Deterioration of Thermal Barrier Coated Turbine Blades by Erosion

A combined experimental and computational study was conducted to investigate the erosion of thermal barrier coated (TBC) blade surfaces by alumina particles ingestion in a single-stage turbine. In the experimental investigation, tests were performed to determine the erosion rates and particle restitution characteristics under different impact conditions. The experimental results show that the erosion rates increase with increased impingement angle, impact velocity, and temperature. In the computational simulations, an Euler-Lagrangian two-stage approach is used in obtaining numerical solutions to the three-dimensional compressible Reynolds-Averaged Navier-Stokes equations and the particles equations of motion in each blade passage reference frame. User defined functions (UDFs) were developed to represent experimentally based correlations for particle surface interaction models and TBC erosion rates models. UDFs were employed in the three-dimensional particle trajectory simulations to determine the particle rebound characteristics and TBC erosion rates on the blade surfaces. Computational results are presented in a commercial turbine and a NASA-designed automotive turbine. The similarities between the erosion patterns in the two turbines are discussed for uniform particle ingestion and for particle ingestion concentrated in the inner and outer 5% of the stator blade span to represent the flow cooling of the combustor liner