CFD analysis of phase-change material-based heat storage with dimple-shaped fins: evaluation of fin configuration and distribution pattern

Copyright © The Author(s) 2022. Phase-change materials (PCMs) have a remarkable potential for use as efficient energy storage means. However, their poor response rates during energy storage and retrieval modes require the use of heat transfer enhancers to combat these limitations. This research marks the first attempt to explore the potential of dimple-shaped fins for the enhancement of PCM thermal response in a shell-and- tube casing. Fin arrays with different dimensions and diverse distribution patterns were designed and studied to assess the effect of modifying the fin geometric parameters and distribution patterns in various spatial zones of the physical domain. The results indicate that increasing the number of dimple fins in the range of 8–32 results in faster heat storage rates by up to 8.7% faster than they would be without the dimple fins. Further improvements of approximately 1.4, 1.2, 1.1, and 1.0% can be obtained by optimizing the position of the first fin section, the spacing between other fin sections, the fin spacing based on the aromatic algorithm, and the use of the staggered fin distribution. The heat storage rate is improved by almost 12% for the best case compared with that of the no-fin case.Al-Mustaqbal University College (MUC), Babylon, Iraq, for funding this work (Grant number MUC- E-0122); Deanship of Scientific Research at King Khalid University for funding this work through Large Groups (Project under grant number RGP. 2/142/43)

CFD analysis on optimizing the annular fin parameters toward an improved storage response in a triple-tube containment system

Due to the low thermal conductivity of the phase change material and low thermal diffusion inside the phase change material, this study seeks to improve the melting response of a triple-tube latent heat storage system via employing annular fins by optimizing their structural parameters, including the fin number, location, and dimensions. Natural convection effects are numerically evaluated considering different numbers and the locations of the fins, including fin numbers of 4, 10, 16, 20, and 30 in a vertical system orientation. The fins are attached to the inner and outer sides of the annulus, accommodating the phase change material between the inner and center tubes. The fins' number and location are identical on both sides of the annulus, and the volume of the fins is the same across all scenarios evaluated. The results show that the higher the number of fins used, the greater the heat communication between the fins and the phase change material layers in charge, resulting in faster melting and a higher rate of heat storage. Due to the limited natural convection effect and lower heat diffusion at the heat exchanger's bottom, an additional fin is added, and its thickness is assessed. The results show that the case with equal fin thickness, that is, both original fins and the new fin, performs the best performance compared with that for the cases with an added fin with thicknesses of 0.5, 1, and 2 mm. Eliminating an extra fin from the base of the system for the case with 30 fins increases the charging time by 53.3%, and reduces the heat storage rate by 44%. The overall melting time for the case with an added fin to the bottom is 1549 s for the case with 30 fins which is 85.8%, 34.2%, 18%, and 8.8% faster than the cases with 4, 10, 16, and 20 fins, respectively. This study reveals that further attention should be given to the position and number of annular fins to optimize the melting mechanism in phase-changing materials-based heat storage systems

Thermal Management of the Melting Process in a Latent Heat Triplex Tube Storage System Using Different Configurations of Frustum Tubes

In this study, the energy charging mechanism is mathematically modeled to determine the impact of design modifications on the thermofluidic behavior of a phase change material (PCM) filled in a triplex tube containment geometry. The surface area of the middle tube, where the PCM is placed, is supported by single or multi-internal frustum tubes in vertical triplex tubes to increase the performance of the heating and cooling of the system. In addition to the ordinary straight triplex tubes, three more scenarios are considered: (1) changing the middle tube to the frustum tube, (2) changing the inner tube to the frustum tube, and (3) changing both the internal and central tubes to the frustum tubes. The impact of adopting the tube designs and gap width were studied. The outcomes reveal that the heat storage rates are increased for all frustum tube systems compared to the straight tube system. According to the results, the case of a gap width of 5 mm is the optimal one among the studied cases in terms of the melting time and the heat storage rate. Employing the frustum tube configuration with a 5-mm gap width would save the melting time by 25.6% and increase the rate of heat storage by 32.8% compared to the base case of straight tubes

Thermal Management of the Melting Process in a Latent Heat Triplex Tube Storage System Using Different Configurations of Frustum Tubes

In this study, the energy charging mechanism is mathematically modeled to determine the impact of design modifications on the thermofluidic behavior of a phase change material (PCM) filled in a triplex tube containment geometry. The surface area of the middle tube, where the PCM is placed, is supported by single or multi-internal frustum tubes in vertical triplex tubes to increase the performance of the heating and cooling of the system. In addition to the ordinary straight triplex tubes, three more scenarios are considered: (1) changing the middle tube to the frustum tube, (2) changing the inner tube to the frustum tube, and (3) changing both the internal and central tubes to the frustum tubes. The impact of adopting the tube designs and gap width were studied. The outcomes reveal that the heat storage rates are increased for all frustum tube systems compared to the straight tube system. According to the results, the case of a gap width of 5 mm is the optimal one among the studied cases in terms of the melting time and the heat storage rate. Employing the frustum tube configuration with a 5-mm gap width would save the melting time by 25.6% and increase the rate of heat storage by 32.8% compared to the base case of straight tubes