Numerical investigation of temperature and forming rate effect on AA5086 warm formability

International audienceThe poor formability of aluminum alloy at room temperature limits its use in some products with complex shapes, hence the warm forming process is intended to overcome this problem by using an elevated temperature. Now, the warm formability of AA5086 has not previously been well investigated in the literatures, especially at a rapid forming rate. In this paper, a numerical method has been developed to investigate the warm formability of an AA5086 sheet. Firstly, the dynamic tensile test was carried out under different forming temperatures and forming rates to identify an appropriate constitutive law for the sheet. The inverse analysis was performed to identify the parameter values in the constitutive law. Then based on the commercial finite element program ABAQUS, the Marciniak test was simulated to evaluate the sheet formability of by implementing a user-defined material subroutine UHARD. The effects of forming temperature and forming rate on sheet formability were investigated and it is shown that the formability of AA5086 seems to be insensitive to the forming temperature and forming rate

A Mandrel Feeding Strategy in Conical Ring Rolling Process

A mathematical model for radial conical ring rolling with a closed die structure on the top and bottom of driven roll, simplified as RCRRCDS, was established. The plastic penetration and biting-in conditions in RCRRCDS process were determined. A mandrel feeding strategy for RCRRCDS process was proposed. The mandrel feed rate and its reasonable value range were deduced. The coupled thermal-mechanical FE model of RCRRCDS process was established. The reasonable value range of the mandrel feed rate was verified by using numerical simulation method. The results indicate that the reasonable value range of the mandrel feed rate is feasible, the proposed mandrel feeding strategy can realize a steady RCRRCDS process, and the forming quality of conical ring rolled by using the proposed feeding strategy is better than that of conical ring rolled by using a constant mandrel feed rate

The Effects of Forming Parameters on Conical Ring Rolling Process

The plastic penetration condition and biting-in condition of a radial conical ring rolling process with a closed die structure on the top and bottom of driven roll, simplified as RCRRCDS, were established. The reasonable value range of mandrel feed rate in rolling process was deduced. A coupled thermomechanical 3D FE model of RCRRCDS process was established. The changing laws of equivalent plastic strain (PEEQ) and temperature distributions with rolling time were investigated. The effects of ring’s outer radius growth rate and rolls sizes on the uniformities of PEEQ and temperature distributions, average rolling force, and average rolling moment were studied. The results indicate that the PEEQ at the inner layer and outer layer of rolled ring are larger than that at the middle layer of ring; the temperatures at the “obtuse angle zone” of ring’s cross-section are higher than those at “acute angle zone”; the temperature at the central part of ring is higher than that at the middle part of ring’s outer surfaces. As the ring’s outer radius growth rate increases at its reasonable value ranges, the uniformities of PEEQ and temperature distributions increase. Finally, the optimal values of the ring’s outer radius growth rate and rolls sizes were obtained

Effects of Temperature on the Quality of Vacuum Concentrated Pear Juice and Construction of Quality Evaluation Model

Objective: To compare the quality of vacuum concentrated pear juice at different temperatures and construct a quality evaluation method for concentrated pear juice. Method: Fresh pear juice was concentrated under decompression condition (vacuum degree 0.005 MPa) at concentration temperatures of 50, 60, 70 and 80 ℃, respectively. The evaluation model of concentrated pear juice was constructed based on the browning degree, pH, total phenolic content, total flavonoid content, Fe3+reducing power, soluble sugar, organic acid and volatile components of the concentrated pear juice. Results: The content of tartaric acid, fumaric acid and pH decreased significantly with the increasing temperature, while the browning degree, total phenolic content, total flavonoid content, Fe3+reducing power, quinic acid, malic acid, citric acid increased significantly. The content of alcohols was the highest in concentrated pear juice of 50 ℃ (4.753 μg/mL), the esters was the highest in concentrated pear juice of 70 ℃ (2.808 μg/mL), the aldehydes and ketones were the highest in concentrated pear juice of 70 ℃ (12.478 μg/mL). This study obtained a model for evaluating the quality of concentrated pear juice and found that 70 ℃ was best vacuum concentration temperature for pear juice. Conclusion: The vacuum concentration temperature could affect the quality of concentrated pear juice, which could be well distinguished by the quality evaluation model. This study would provide references for the quality control of vacuum concentrated pear juice

An Automatic Method for Complete Triangular Mesh Conversion into Quadrilateral Mesh for Multiple Domain Geometry

This research developed an automatic two-dimensional finite element meshing system to resolve practical engineering problems in the fields of geology, hydrology, and water resources. This system first used the Delaunay triangulation method to create reasonable-density triangular mesh and then converted it into quadrilateral mesh by combining proper pairs of adjacent triangles. A series of combination patterns aiming at three cases were established. The effect of the number of boundary edges on the subsequent meshing procedures were studied and summarized. For the geometry with multiple domains an adjustment method is proposed to completely eliminate the residual triangles during quadrilateral meshing through adjusting the number of boundary edges in each loop to be even. A special boundary loop identification method is proposed for priority treatment. Corresponding treatment methods aimed at three different situations are established for common boundary loops. For a certain boundary loop with an odd number of boundary edges, the appropriate edge for new point insertion is determined by the position properties and relative density errors. Practical applications confirm that the method proposed in this paper could successfully implement the full conversion from the triangular mesh to the quadrilateral mesh

Co-generation of ethanol and l-lactic acid from corn stalk under a hybrid process

Abstract Background Corn stover, as one important lignocellulosic material, has characteristics of low price, abundant output and easy availability. Using corn stover as carbon source in the fermentation of valuable organic chemicals contributes to reducing the negative environmental problems and the cost of production. In ethanol fermentation based on the hydrolysate of corn stover, the conversion rate of fermentable sugars is at a low level because the native S. cerevisiae does not utilize xylose. In order to increase the conversion rate of fermentable sugars deriving from corn stover, an effective and energy saving biochemical process was developed in this study and the residual xylose after ethanol fermentation was further converted to l-lactic acid. Results In the hybrid process based on the hydrolysate of corn stover, the ethanol concentration and productivity reached 50.50 g L−1 and 1.84 g L−1 h−1, respectively, and the yield of ethanol was 0.46 g g−1. The following fermentation of l-lactic acid provided a product titer of 21.50 g L−1 with a productivity of 2.08 g L−1 h−1, and the yield of l-lactic acid was 0.76 g g−1. By adopting a blank aeration before the inoculation of B. coagulans LA1507 and reducing the final cell density, the l-lactic acid titer and yield reached 24.25 g L−1 and 0.86 g g−1, respectively, with a productivity of 1.96 g L−1 h−1. Conclusions In this work, the air pumped into the fermentor was used as both the carrier gas for single-pass gas stripping of ethanol and the oxygen provider for the aerobic growth of B. coagulans LA1507. Ethanol was effectively separated from the fermentation broth, while the residual medium containing xylose was reused for l-lactic acid production. As an energy-saving and environmental-friendly process, it introduced a potential way to produce bioproducts under the concept of biorefinery, while making full use of the hydrolysate of corn stover

3D bioprinting of modified mannan bioink for tissue engineering

Summary: This protocol details the steps for preparation of a recently developed bioink, named YM-MA, which is based on methacrylate anhydride-modified yeast mannan. A light-assisted 3D bioprinting is performed to analyze the printability of YM-MA bioink. We describe how cell experiments, animal models of subcutaneous implantation in a Sprague Dawley rat model, and nude mice are used to evaluate the cytocompatibility, histocompatibility, and chondrogenesis of YM-MA bioink. This protocol provides a versatile strategy to develop bioinks of polysaccharides with chemical modification sites such as hydroxyl group.For complete details on the use and execution of this protocol, please refer to Huang et al. (2021). : Publisher’s note: Undertaking any experimental protocol requires adherence to local institutional guidelines for laboratory safety and ethics