65 research outputs found

    Interfacial Reaction and Mechanical Properties of Sn-Bi Solder joints

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    Sn-Bi solder with different Bi content can realize a low-to-medium-to-high soldering process. To obtain the effect of Bi content in Sn-Bi solder on the microstructure of solder, interfacial behaviors in solder joints with Cu and the joints strength, five Sn-Bi solders including Sn-5Bi and Sn-15Bi solid solution, Sn-30Bi and Sn-45Bi hypoeutectic and Sn-58Bi eutectic were selected in this work. The microstructure, interfacial reaction under soldering and subsequent aging and the shear properties of Sn-Bi solder joints were studied. Bi content in Sn-Bi solder had an obvious effect on the microstructure and the distribution of Bi phases. Solid solution Sn-Bi solder was composed of the β-Sn phases embedded with fine Bi particles, while hypoeutectic Sn-Bi solder was composed of the primary β-Sn phases and Sn-Bi eutectic structure from networked Sn and Bi phases, and eutectic Sn-Bi solder was mainly composed of a eutectic structure from short striped Sn and Bi phases. During soldering with Cu, the increase on Bi content in Sn-Bi solder slightly increased the interfacial Cu6Sn5 intermetallic compound (IMC)thickness, gradually flattened the IMC morphology, and promoted the accumulation of more Bi atoms to interfacial Cu6Sn5 IMC. During the subsequent aging, the growth rate of the IMC layer at the interface of Sn-Bi solder/Cu rapidly increased from solid solution Sn-Bi solder to hypoeutectic Sn-Bi solder, and then slightly decreased for Sn-58Bi solder joints. The accumulation of Bi atoms at the interface promoted the rapid growth of interfacial Cu6Sn5 IMC layer in hypoeutectic or eutectic Sn-Bi solder through blocking the formation of Cu6Sn5 in solder matrix and the transition from Cu6Sn5 to Cu3Sn. Ball shear tests on Sn-Bi as-soldered joints showed that the increase of Bi content in Sn-Bi deteriorated the shear strength of solder joints. The addition of Bi into Sn solder was also inclined to produce brittle morphology with interfacial fracture, which suggests that the addition of Bi increased the shear resistance strength of Sn-Bi solder

    RELIABILITY OPTIMIZATION DESIGN ON SHEARER’S RANGING ARM GEAR TRANSMISSION SYSTEM

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    In the process of design shearer ’s ranging arm gear transmission system,by using the method of reliability design theory,derived gear strength and stress assumed to obey normal distribution when tooth surface contact fatigue strength and tooth root bending fatigue strength were taken as constraint conditions,and the volume of gear system as objective function,then genetic algorithm optimization toolbox of MATLAB was used to solve the optimization mathematic model. The results show that this method of optimization can improve gear transmission’s reliability,the volume and weight of gear transmission system are reduced too,which is beneficial to achieving products lightweight and reduceing production cost

    Experimental Study on Damage Detection in ECC-Concrete Composite Beams Using Piezoelectric Transducers

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    The use of engineered cementitious composite (ECC) has attracted extensive attention in recent years because of the highly enhanced ductility owing to its unique strain-hardening behavior. In this paper, an electromechanical impedance-based technique is used to monitor the structural damage of RC beams strengthened with an ECC layer at the tensile zone. To achieve this purpose, three specimens are tested under bending loads to evaluate the proposed damage detection methodology. Five externally bonded PZT transducers are uniformly distributed at the surface of the ECC layer of the beams to measure the output conductance signatures in a healthy state and in different damage scenarios induced by different load levels. Test results showed that discrepancies exist between the signals measured in the intact state and each damage state, which can be used to evaluate the structural integrity changes. To assess the damage of ECC-concrete composite beams quantitatively, the statistical scalar index-root mean square deviation (RMSD) is used as the index, which can be calculated from the variations of conductance measurements of PZT sensors. The damage index values of the uniformly distributed PZT sensors provided cogent evidence of damage and revealed the evolution of structural damage. The crack patterns of beams at different damage levels are compared with the damage index values, and it shows the damage location can be derived from the measured conductance signatures of an array of PZT transducers

    Flexural behavior of reinforced concrete (RC) beams strengthened with carbon fiber reinforced polymer (CFRP) and ECC

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    In this study, the reinforced concrete (RC) beams were strengthened by use of carbon fiber reinforced polymer (CFRP) and engineering cementitious composite (ECC). The flexural behavior of the strengthened RC beams was investigated experimentally, and analytical prediction methods were used to verify the experimental results. The experimental results showed that, the premature delamination between CFRP plate and concrete occurred if the beam was solely reinforced by CFRP, nevertheless, this can be effectively prevented by the composite use of CFRP and ECC. Compared with reference beam, the CFRP-ECC composite strengthened technique significantly enhanced the cracking load, yield load, and ultimate load of beams up to 23–31 %, 4–6 %, and 5–10 %, respectively, in addition, the stiffness, ductility, and energy absorption capacity (EAC) can also be enhanced upon the composite strengthening. In final, the prediction model has high accuracy, and the error variation within 5 % when comparing the predicted and tested values of flexural bearing capacity

    Mechanical properties of sustainable high strength ECC with substitution of cement by limestone powder

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    The high strength ECC normally contains high cement amount due to the absence of coarse aggregate, which negatively impact its environmental friendliness. In this paper, the limestone powder (LP) was utilized to partially substitute cement in high strength ECC, and thus improve its tensile performance and sustainability. The experimental results show that the substitution of cement by LP decreased the hydration products in ECC upon the reduced cement usage; as a result, the compressive and first tensile cracking strength of ECCs was diminished, however, the finer LP can compensate the above negative effect. Nevertheless, the LP addition is profitable to the tensile strain capacity of ECC since it can be increased to 7.83 % as compared with 3.29 % that of control ECC mixture, moreover, this positive effect can be further enhanced as the usage of finer LP. In another aspect, the increased LP-to-cement replacement ratio tended to lower tensile strength of ECC, except for the ECC mixture with replacement ratio of 20 %, in which the tensile strength was enhanced by 11.9 % owing to the dilution effect upon the increased water-to-cement ratio. In addition, the incorporation of LP can effectively reduce the environmental impact of ECCs

    Study on the Ignition Mechanism of Inert Fuel Tank Subjected to High-Velocity Impact of Fragments

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    Nowadays, aircraft fuel tanks are protected by measures such as inerting, fire and explosion suppression, which significantly improve their ability to mitigate mechanical damage and prevent fire in the case of an accidental attack. In this study, an equivalent inert fuel tank with fire and explosion suppression was designed according to the vulnerabilities of a typical fighter. Then, a ballistic gun, a 37 mm gun and a two-stage light-gas gun were used to propel different fragments in tank damage experiments at different speeds (1400 m/s–2600 m/s). Experimental results show that the disassembly of a fuel tank is a prerequisite for igniting fuel. When the fragments hit the gas phase of the tank, the fuel tank was not disassembled and the fuel was not ignited. The calculation results show that the internal oxygen concentration was always lower than the limiting oxygen concentration (12%) before the fuel tank was disassembled. In addition, the minimum ignition speeds of inerted fragments with different masses as predicted by the ignition criterion when hitting the liquid fuel are consistent with the test results. This shows that increasing the mass of inert fragments will increase the minimum ignition speed and reduce the probability of ignition of the fuel. However, the implosion effect of the energetic fragments released about 3 times the chemical energy of its own kinetic energy, and the high-temperature and high-pressure products were very beneficial to the disintegration and ignition of the fuel tank compared to inert fragments
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