Microwave-assisted pyrolysis with chemical activation, an innovative method to convert orange peel into activated carbon with improved properties as dye adsorbent

Microwave-assisted pyrolysis with chemical activation was developed and optimized to transform orange peel into activated carbon (AC) desirable for use as a dye adsorbent. The orange peel was first carbonized via microwave-assisted pyrolysis to produce a biochar, which was then activated and converted into AC via chemical impregnation coupled with microwave-assisted pyrolysis. The process parameters involved was optimized to maximize the yield of AC and its adsorption efficiency on malachite green dye using response surface methodology adopting central composite design. The use of microwave-assisted pyrolysis provided a fast heating rate and short process time in converting orange peel into AC, recording a heating rate of up to 112 °C/min in a process taking about 25 min, representing a method that is potentially faster and more energy efficient compared to that shown by the method commonly performed using conventional heating source (≥1 h). The results showed that AC with the highest yield (87 wt% of biochar) and optimal adsorption efficiency (28.5 mg of dye/g of AC) can be obtained by performing chemical impregnation at an impregnation ratio of 1:1 coupled with microwave-assisted pyrolysis under microwave irradiation (heating) for 5 min using 550 W of microwave power. The addition of chemical activation with alkali metal hydroxides resulted in the production of AC with improved properties. The AC showed a highly porous structure containing high content of fixed carbon (83 wt%) and high BET surface area (1350 m 2 /g). The adsorption–desorption isotherm showed a combination of Type I and Type II isotherms, which indicates the presence of microporous-mesoporous structure, thus exhibiting a characteristic of improved pores accessibility and high adsorption capacity. Combined with the detection of low ash (3.2 wt%) and moisture content (5 wt%), the AC shows great promise as a high-grade dye adsorbent with high adsorption capacity and potentially increased durability since a low moisture content could increase the rate of adsorption of dye contaminants and a high ash content could promote undesirable catalytic reactions and reduce the adsorption capacity and reactivation efficiency of AC. The recovery of AC with improved properties and the desirable process features (fast heating rate, short process time) suggest the great potential of this method as an alternative for the treatment and recovery of fruit peel

Progress in the torrefaction technology for upgrading oil palm wastes to energy-dense biochar: A review

The growing health and environmental concerns associated with the consumption of fossil energy sources catalyze the production of biofuels as renewable energy carriers for heat and electricity generation. Production of biofuels from biomass, being the most available renewable feedstock, is advantageous as it results in increased mitigation of GHGs (greenhouse gas) emissions. Co-firing biomass pellet in power plants is a promising way of using biomass for renewable energy generation. Among the various thermochemical conversion routes, torrefaction represents an efficient low-temperature pyrolysis technology to produce co-firing biofuel at 200–300 °C with low conversion losses. However, the current practice of using conventional heating in batch operation adversely affects oil palm torrefaction, leading to low throughput, low biomass processing rate, and poor heat transfer rate. Integration of microwave technology has emerged as a promising solution to enhance the upscaling capacity of torrefaction technology, offering higher production rates and better volumetric heat transfer. The present work critically reviews and discusses the latest developments in the torrefaction of oil palm waste to produce energy-dense biochar with reduced moisture content (for better water resistivity and durability). The use of microwave radiation as a heating method could also catalyze the torrefaction reaction with lower activation energy. In conclusion, microwave systems incorporated into continuous reactors seem to have great potential in streamlining torrefaction processes, thereby producing environmentally friendly energy