The effects of filling patterns on the powder–binder separation in powder injection molding

AbstractThe powder–binder separation is a common difficulty during injection molding, which leads to the inhomogeneity in the debinding and sintering stages. Previous studies focus on the relationship between “final results” and “initial conditions”, while the dynamic filling process of feedstock and the evolution of powder–binder separation were ignored. This work investigated the effects of filling patterns on the powder–binder separation during powder injection molding. The mold filling model of PIM has been developed, based on the multiphase fluid theory and the viscosity model of feedstock. Parameters of the viscosity model were modified by the experimental data. Numerical simulations were compared with experiments with the same process parameters. The powder–binder separation phenomena in green bodies were detected by X-Ray computed tomography (CT). The experimental phenomena were explained clearly by the evolution of powder–binder separation obtained with numerical simulation method. A typical compacting filling pattern of PIM and filling mobility variable of the feedstock were proposed. A proper filling pattern was helpful to ensure the mobility of feedstock and the homogeneity of green body

Resonance of fatty acid metabolism and immune infiltration in anti-PD-1 monotherapy for breast cancer

The interaction between tumor fatty acid metabolism and immune microenvironment is a novel topic in oncology research, and the relationship of lipid-derived factors with immune editing in tumor is unclear. The breast cancer samples from the TCGA database were used as the training set, and samples from GSE42568 were employed as the validation set for constructing a model to identify a signature associated with fatty acid metabolism through Lasso Cox regression. And the changes in immune related signatures and risk score before and after anti-PD-1 monotherapy were caught by the differential analysis in GSE225078. A 14-gene prognostic risk scoring model identifying by fatty acid metabolism relevant signature was conducted, and the high risk group had shorter overall survival and progression free survival than low risk group. Many metabolism-related pathways were enriched in the high risk group, and many immune-related pathways were enriched in low risk group. The crucial differentially expressed genes between the high/low risk groups, CYP4F8 and CD52, were found to be strongly associated with SUCLA2 and ACOT4 of 14-gene model, and strongly related to immune infiltration. Immune related signatures, fatty acid metabolism-risk score and the expression level of ALDH1A1 (in 14-gene-model) changed after anti-PD-1 monotherapy. And the mice model results also showed anti-PD-1 mAb could significantly reduce the expression level of ALDH1A1 (p < 0.01). These results brought up the crosstalk between immune components and fatty acid metabolism in breast cancer microenvironment, which provided a new possibility of targeting fatty acid metabolism for combination therapy in breast cancer immunotherapy

Strong Coupling between Plasmonic Surface Lattice Resonance and Photonic Microcavity Modes

We report the strong coupling between plasmonic surface lattice resonances (SLRs) and photonic Fabry-P&eacute;rot (F-P) resonances in a microcavity embedded with two-dimensional periodic array of metal-insulator-metal nanopillars. For such a plasmonic-photonic system, we show that the SLR can be strongly coupled to the F-P resonances of both the odd- and even orders, and that the splitting energy reaches as high as 153 meV in the visible regime. Taking advantage of the strong coupling, the resulted high-energy upper polariton has similar characteristics as the plasmonic SLR, but the quality factor is almost twice of that of the SLR. We expect that this work will provide a new scheme for strong coupling between plasmonic and photonic modes, and will point to a new direction to improve the quality factor of SLRs

Effects of Porosity on Mechanical Properties and Corrosion Resistances of PM-Fabricated Porous Ti-10Mo Alloy

Porous binary Ti-10Mo alloys were prepared using non-spherical titanium, molybdenum powders by the powder metallurgy (PM) space holder technique. Based on the three-dimensional analysis of porosity characteristics, a detailed assessment of the effects of porosity on mechanical properties and corrosion resistances in phosphate-buffered saline (PBS) was carried out. For comparison, PM-fabricated CP-Ti with 50.5% porosity sintered at 1200 °C for 2 h and dense Ti-10Mo alloy sintered at 1450 °C for 2 h (relative density is 97.2% and porosity is 2.8%) were studied simultaneously. The results show that with the space-holder volume contents rising from 63 to 79%, the open porosity and average pore size (d50) increase remarkably, while the pore size distribution (d10–d90) tends to be stable at about 100 μm. The average pore sizes (d50) of porous Ti-10Mo alloy can be controlled in the range of 70–380 μm. The PM-fabricated porous Ti-10Mo alloy can achieve a wide range of mechanical properties, with yield compression strength of 248.2–76.9 MPa, and elastic modulus of 6.4–1.7 GPa. In addition, the yield compression strength and the elastic modulus meet the linear regression and exponential formula, respectively. With the porosity of Ti-10Mo alloy increasing from 2.8 to 66.9%, the corrosion rate rises exponentially from 1.6 g/m2·day to 17.1 g/m2·day. In comparison to CP Ti with nearly the same porosity, Ti-10Mo alloy shows significantly higher corrosion resistance. As a result, the relationships between porosity and mechanical properties, corrosion resistances of Ti-10Mo alloys were established, which can be used as a design reference in material selection for orthopedic applications

Strong Coupling between Plasmonic Surface Lattice Resonance and Photonic Microcavity Modes

We report the strong coupling between plasmonic surface lattice resonances (SLRs) and photonic Fabry-Pérot (F-P) resonances in a microcavity embedded with two-dimensional periodic array of metal-insulator-metal nanopillars. For such a plasmonic-photonic system, we show that the SLR can be strongly coupled to the F-P resonances of both the odd- and even orders, and that the splitting energy reaches as high as 153 meV in the visible regime. Taking advantage of the strong coupling, the resulted high-energy upper polariton has similar characteristics as the plasmonic SLR, but the quality factor is almost twice of that of the SLR. We expect that this work will provide a new scheme for strong coupling between plasmonic and photonic modes, and will point to a new direction to improve the quality factor of SLRs

Polymers with tailored electronic structure for high capacity lithium battery electrodes.

A conductive polymer is developed for solving the long-standing volume change issue in lithium battery electrodes. A combination of synthesis, spectroscopy and simulation techniques tailors the electronic structure of the polymer to enable in situ lithium doping. Composite anodes based on this polymer and commercial Si particles exhibit 2100 mAh g -1 in Si after 650 cycles without any conductive additive. Copyright © 2011 WILEY-VCH Verlag GmbH &amp; Co. KGaA, Weinheim

Toward an ideal polymer binder design for high-capacity battery anodes.

The dilemma of employing high-capacity battery materials and maintaining the electronic and mechanical integrity of electrodes demands novel designs of binder systems. Here, we developed a binder polymer with multifunctionality to maintain high electronic conductivity, mechanical adhesion, ductility, and electrolyte uptake. These critical properties are achieved by designing polymers with proper functional groups. Through synthesis, spectroscopy, and simulation, electronic conductivity is optimized by tailoring the key electronic state, which is not disturbed by further modifications of side chains. This fundamental allows separated optimization of the mechanical and swelling properties without detrimental effect on electronic property. Remaining electronically conductive, the enhanced polarity of the polymer greatly improves the adhesion, ductility, and more importantly, the electrolyte uptake to the levels of those available only in nonconductive binders before. We also demonstrate directly the performance of the developed conductive binder by achieving full-capacity cycling of silicon particles without using any conductive additive

Toward an ideal polymer binder design for high-capacity battery anodes.

The dilemma of employing high-capacity battery materials and maintaining the electronic and mechanical integrity of electrodes demands novel designs of binder systems. Here, we developed a binder polymer with multifunctionality to maintain high electronic conductivity, mechanical adhesion, ductility, and electrolyte uptake. These critical properties are achieved by designing polymers with proper functional groups. Through synthesis, spectroscopy, and simulation, electronic conductivity is optimized by tailoring the key electronic state, which is not disturbed by further modifications of side chains. This fundamental allows separated optimization of the mechanical and swelling properties without detrimental effect on electronic property. Remaining electronically conductive, the enhanced polarity of the polymer greatly improves the adhesion, ductility, and more importantly, the electrolyte uptake to the levels of those available only in nonconductive binders before. We also demonstrate directly the performance of the developed conductive binder by achieving full-capacity cycling of silicon particles without using any conductive additive