Investigating optimal cutting configurations for the contour method of weld residual stress measurement

The present work examines optimal cutting configurations for the measurement of weld residual stresses (WRS) using the contour method. The accuracy of a conventional, single-cut configuration that employs rigid clamping is compared with novel, double-embedded cutting configurations that rely on specimen self-constraint during cutting. Numerical analyses examine the redistribution of WRS and the development of cutting-induced plasticity (CIP) in a three-pass austenitic slot weld (NeT TG4) during the cutting procedure for each configuration. Stress intensity factor (SIF) analyses are first used as a screening tool; these analyses characterise lower stress intensities near the cutting surface when double-embedded cutting configurations are used, relative to SIF profiles from a single-cut process. The lower stress intensities indicate the development of CIP – which will ultimately affect back-calculated WRS – is less likely to occur when using an embedded configuration. The improvements observed for embedded cutting approaches are confirmed using three-dimensional finite element (FE) cutting simulations. The simulations reveal significant localised plasticity that forms in the material ligaments located between the pilot holes and the outer edges of the specimen. This plasticity is caused by WRS redistribution during the cutting process. The compressive plasticity in these material ligaments is shown to reduce the overall tensile WRS near the weld region before this region is sectioned, thereby significantly reducing the amount of CIP when cutting through the weld region at a later stage of the cutting procedure. Further improvements to the embedded cutting configuration are observed when the equilibrating compressive stresses in material ligaments are removed entirely (via sectioning) prior to sectioning of the high WRS region in the vicinity of the weld. All numerical results are validated against a series of WRS measurements performed using the contour method on a set of NeT TG4 benchmark weld specimens

Numerical solution of fractional Fredholm integro-differential equations by spectral method with fractional basis functions

This paper presents an efficient spectral method for solving the fractional Fredholm integro-differential equations. The non-smoothness of the solutions to such problems leads to the performance of spectral methods based on the classical polynomials such as Chebyshev, Legendre, Laguerre, etc, with a low order of convergence. For this reason, the development of classic numerical methods to solve such problems becomes a challenging issue. Since the non-smooth solutions have the same asymptotic behavior with polynomials of fractional powers, therefore, fractional basis functions are the best candidate to overcome the drawbacks of the accuracy of the spectral methods. On the other hand, the fractional integration of the fractional polynomials functions is in the class of fractional polynomials and this is one of the main advantages of using the fractional basis functions. In this paper, an implicit spectral collocation method based on the fractional Chelyshkov basis functions is introduced. The framework of the method is to reduce the problem into a nonlinear system of equations utilizing the spectral collocation method along with the fractional operational integration matrix. The obtained algebraic system is solved using Newton's iterative method. Convergence analysis of the method is studied. The numerical examples show the efficiency of the method on the problems with smooth and non-smooth solutions in comparison with other existing methods

Evaluation of Errors Associated with Cutting-Induced Plasticity in Residual Stress Measurements Using the Contour Method

Cutting-induced plasticity can lead to elevated uncertainties in residual stress measurements made by the contour method. In this study plasticity-induced stress errors are numerically evaluated for a benchmark edge-welded beam to understand the underlying mechanism. Welding and cutting are sequentially simulated by finite element models which have been validated by previous experimental results. It is found that a cutting direction normal to the symmetry plane of the residual stress distribution can lead to a substantially asymmetrical back-calculated stress distribution, owing to cutting-induced plasticity. In general, the stresses at sample edges are most susceptible to error, particularly when the sample is restrained during cutting. Inadequate clamping (far from the plane of cut) can lead to highly concentrated plastic deformation in local regions, and consequently the back-calculated stresses have exceptionally high values and gradients at these locations. Furthermore, the overall stress distribution is skewed towards the end-of-cut side. Adequate clamping (close to the plane of cut) minimises errors in back-calculated stress which becomes insensitive to the cutting direction. For minimal constraint (i.e. solely preventing rigid body motion), the plastic deformation is relatively smoothly distributed, and an optimal cutting direction (i.e. cutting from the base material towards the weld region in a direction that falls within the residual stress symmetry plane) is identified by evaluating the magnitude of stress errors. These findings suggest that cutting process information is important for the evaluation of potential plasticity-induced errors in contour method results, and that the cutting direction and clamping strategy can be optimised with an understanding of their effects on plasticity and hence the back-calculated stresses

Numerical Solution of Fractional Order Fredholm Integro-differential Equations by Spectral Method with Fractional Basis Functions

This paper introduces a new numerical technique based on the implicit spectral collocation method and the fractional Chelyshkov basis functions for solving the fractional Fredholm integro-differential equations. The framework of the proposed method is to reduce the problem into a nonlinear system of equations utilizing the spectral collocation method along with the fractional operational integration matrix. The obtained algebraic system is solved using Newton’s iterative method. Convergence analysis of the method is studied. The numerical examples show the efficiency of the method on the problems with non-smooth solutions

Residual stress measurement round robin on an electron beam welded joint between austenitic stainless steel 316L(N) and ferritic steel P91

This paper is a research output of DMW-Creep project which is part of a national UK programme through the RCUK Energy programme and India's Department of Atomic Energy. The research is focussed on understanding the characteristics of welded joints between austenitic stainless steel and ferritic steel that are widely used in many nuclear power generating plants and petrochemical industries as well as conventional coal and gas-fired power systems. The members of the DMW-Creep project have under- taken parallel round robin activities measuring the residual stresses generated by a dissimilar metal weld (DMW) between AISI 316L(N) austenitic stainless steel and P91 ferritic-martensitic steel. Electron beam (EB) welding was employed to produce a single bead weld on a plate specimen and an additional smoothing pass (known cosmetic pass) was then introduced using a defocused beam. The welding re- sidual stresses have been measured by five experimental methods including (I) neutron diffraction (ND), (II) X-Ray diffraction (XRD), (III) contour method (CM), (IV) incremental deep hole drilling (iDHD) and (V) incremental centre hole drilling (iCHD). The round robin measurements of weld residual stresses are compared in order to characterise surface and sub-surface residual stresses comprehensively

Genetic parameters estimation of growth in Salmo trutta caspius as a function of body weight and length

There is no available adequate information on the biology and genetics of the Caspian salmon (salmo truta Caspiu) living in the Caspian Sea with other species such as common carp families, sturgeons and etc., therefore we are interested in knowing whether selection for rapid growth rate in salmo trutta Caspius will potentially lead to correlated genetic response in body weight and length. The potential for correlated responses was evaluated by the heritability estimation, estimating heritabilities of body weight and length. The genetic parameter estimations were obtained for different stages of growth from 5400 fish consisting 27 unrelated families that reached maturity at 36 months of age. The parent which used to produce separate family groups had been caught from the Caspian Sea and spawned during the autumn season. The estimated heritability of body weight and length was 0.42±0.13 and 0.49±0.01, respectively based on differential and selection response between parent pairs and their offsprings. Several factors may have affected the creation of this high level of estimation, dominant effect, inherited from different breeders to offspring

Exergy intensity and environmental consequences of the medical face masks curtailing the COVID-19 pandemic: Malign bodyguard?

On January 30, 2020, the World Health Organization identified SARS-CoV-2 as a public health emergency of global concern. Accordingly, the demand for personal protective equipment (PPE), including medical face masks, has sharply risen compared with 2019. The new situation has led to a sharp increase in energy demand and the environmental impacts associated with these product systems. Hence, the pandemic's effects on the environmental consequences of various PPE types, such as medical face masks, should be assessed. In light of that, the current study aimed to identify the environmental hot-spots of medical face mask production and consumption by using life cycle assessment (LCA) and tried to provide solutions to mitigate the adverse impacts. Based on the results obtained, in 2020, medical face masks production using fossil-based plastics causes the loss of 2.03 × 103 disability-adjusted life years (DALYs); 1.63 × 108 PDF*m2*yr damage to ecosystem quality; the climate-damaging release of 2.13 × 109 kg CO2eq; and 5.65 × 1010 MJ damage to resources. Besides, annual medical face mask production results in 5.88 × 104 TJ demand for exergy. On the other hand, if used makes are not appropriately handled, they can lead to 4.99 × 105 Pt/yr additional damage to the environment in 2020 as determined by the EDIP 2003. Replacement of fossil-based plastics with bio-based plastics, at rates ranging from 10 to 100%, could mitigate the product's total yearly environmental damage by 4–43%, respectively. Our study calls attention to the environmental sustainability of PPE used to prevent virus transmission in the current and future pandemics

Activation of SGK1 in endometrial epithelial cells in response to PI3K/AKT inhibition impairs embryo implantation

Background: Serum & Glucocorticoid Regulated Kinase 1 (SGK1) plays a fundamental role in ion and solute transport processes in epithelia. In the endometrium, down-regulation of SGK1 during the window of receptivity facilitates embryo implantation whereas expression of a constitutively active mutant in the murine uterus blocks implantation. Methods/Results: Here, we report that treatment of endometrial epithelial cells with specific inhibitors of the phosphoinositide 3-kinase (PI3K)/AKT activity pathway results in reciprocal activation of SGK1. Flushing of the uterine lumen of mice with a cell permeable, substrate competitive phosphatidylinositol analogue that inhibits AKT activation (AKT inhibitor III) resulted in Sgk1 phosphorylation, down-regulation of the E3 ubiquitin-protein ligase Nedd4-2, and increased expression of epithelial Na+ channels (ENaC). Furthermore, exposure of the uterine lumen to AKT inhibitor III prior to embryo transfer induced a spectrum of early pregnancy defects, ranging from implantation failure to aberrant spacing of implantation sites. Conclusion: Taken together, our data indicate that the balanced activities of two related serine/threonine kinases, AKT and SGK1, critically govern the implantation process

Optical and near infrared observations of SN 2014ck: an outlier among the Type Iax supernovae

We present a comprehensive set of optical and near-infrared photometric and spectroscopic observations for SN 2014ck, extending from pre-maximum to six months later. These data indicate that SN 2014ck is photometrically nearly identical to SN 2002cx, which is the prototype of the class of peculiar transients named SNe Iax. Similar to SN 2002cx, SN 2014ck reached a peak brightness $M_B=-17.37 \pm 0.15$ mag, with a post-maximum decline-rate $\Delta m_{15} (B) = 1.76 \pm 0.15$ mag. However, the spectroscopic sequence shows similarities with SN 2008ha, which was three magnitudes fainter and faster declining. In particular, SN 2014ck exhibits extremely low ejecta velocities, $\sim 3000$ km s$^{-1}$ at maximum, which are close to the value measured for SN 2008ha and half the value inferred for SN 2002cx. The bolometric light curve of SN 2014ck is consistent with the production of $0.10^{+0.04}_{-0.03} M_{\odot}$ of $^{56}$Ni. The spectral identification of several iron-peak features, in particular Co II lines in the NIR, provides a clear link to SNe Ia. Also, the detection of narrow Si, S and C features in the pre-maximum spectra suggests a thermonuclear explosion mechanism. The late-phase spectra show a complex overlap of both permitted and forbidden Fe, Ca and Co lines. The appearance of strong [Ca~II] $\lambda\lambda$7292, 7324 again mirrors the late-time spectra of SN 2008ha and SN 2002cx. The photometric resemblance to SN 2002cx and the spectral similarities to SN 2008ha highlight the peculiarity of SN 2014ck, and the complexity and heterogeneity of the SNe Iax class.Comment: MNRAS Accepted 2016 March 22. Received 2016 March