Study on the growth mechanism of the internal oxide layer in 9% Ni cryogenic steel

The oxidation behavior of the Ni-rich layer in the internal oxide layer (IOL) in 9% Ni cryogenic steel is investigated at 1,150°C for 0–240 min in the air atmosphere. The morphology and phase composition of the Ni—rich layer are analyzed with energy dispersive spectroscopy, scanning electron microscopy, metallographic microscopy, and X—ray diffraction. The results show that the Ni—rich layer mainly consists of gray Fe3O4/FeO and white Ni–Fe particles, with a small amount of black Fe2SiO4. The morphologies of Ni–Fe particles undergo the following changes with isothermal oxidation time: dot—like → strip—like → net-like; at the same time, layered Ni–Fe particles were formed at about 1/3 of the thickness of the Ni—rich layer. Compared with the dot-like Ni–Fe particle, the net-like and layered Ni–Fe particles provide a fast path for the diffusion of O in the Ni—rich layer. However, the experimental steel still has a much lower oxidation rate because of the hindrance of Ni–Fe particles on the out-diffusion of Fe. During the oxidation process, the Kirkendall effect induces pores/cavities in the IOL, which weakens the stability of the IOL. In the end, the spalling phenomenon of the layered Ni–Fe particle occurs at 1,150°C for 180 min

Study on microstructures and work hardening behavior of ferrite-martensite dual-phase steels with high-content martensite

A kind of medium-carbon low-alloy dual-phase steels with high-content martensite produced by intercritical annealing at 785-830 ºC for 10-50 minutes were studied in aspect of microstructures and work hardening behavior using SEM and tensile testing machine. The experimental results showed that the work hardening of the studied steels obeyed the two-stage work hardening mechanism, whose work hardening exponent of the first stage was higher than that of the second stage. The work hardening exponent increased with increasing the intercritical annealing temperature and time. For series A steel intercritically annealed at 785 ºC with starting microstructure of ferrite plus pearlite, austenite nucleated at the pearlite colonies, so the holding time of only 50 minutes can increase the work hardening exponent obviously. For series B steel with starting microstructure of martensite, austenite nucleated at lath interfaces, lath colony boundaries of primary martensite and carbides, accelerating the formation of austenite, so holding time for 30 minutes made the work hardening exponent increase obviously. High work hardening rate during initial plastic deformation (<0.5% strain) was observed

Effect of initial microstructures on the properties of Ferrite-Martensite Dual-Phase pipeline steels with Strain-Based design

This study aims to investigate the effect of initial microstructures on the properties of ferrite-martensite dual-phase pipeline steels with strain-based design. For this purpose, the as-received acicular ferrite steels were first austenitized at 920 ºC for 15 minutes followed by air cooling and water quenching to produce ferrite-pearlite and ferrite-martensite microstructure, respectively. Subsequently, the steels with ferrite-pearlite, ferrite-martensite and as-received acicular ferrite microstructure were intercritically annealed at 820 ºC for 10 minutes followed by water quenching to produce three different ferrite-martensite dual-phase microstructures. Tensile tests, Vickers hardness and Charpy impact tests were carried out to investigate the mechanical properties. Scanning electron microscope was used to analyze the microstructures and tensile fractographs. The results showed that all the tensile specimens of these three different ferrite-martensite dual-phase steels fractured in ductile mode, however, their microstructures and mechanical properties varied significantly. By contrast, the ferrite-martensite dual-phase steel derived from acicular ferrite initial microstructure had optimal combination of the strength, toughness and deformability, which provided a good candidate for the pipeline steels with strain-based design used in severe geological environments

Correlation between Microstructure and Mechanical Properties of Welded Joint of X70 Submarine Pipeline Steel with Heavy Wall Thickness

This paper aims to study the relationship between the microstructure and the mechanical properties of X70 submarine pipeline steel with 40.5 mm thickness. The microstructure was examined by using optical microscopy, scanning electron microscopy and an electron backscattered diffractometer, while the mechanical properties were examined by using a hardness test, a tensile test, a Charpy impact test and a drop weight tear test (DWTT), respectively. The results show that the base metal (BM) of the pipe has a low yield ratio of 0.83 and an excellent elongation of more than 45%. The DWTT shear area of the steel plate reaches 87%, showing excellent low-temperature toughness. The Charpy impact energy increases when the distance from the fusion line increases, and it reaches a maximum at the BM near the heat-affected zone (HAZ) due to the small martensite-austenite (MA) constituents and fine grains. The concentrated distribution of blocky/slender MA constituents along the prior austenite grain boundaries of the intercritically reheated coarse-grained HAZ and the large MA constituents are the main reasons for the deteriorating impact toughness. Delamination cracks in the DWTT fracture surface only occurred in the midthickness of a sample with a small opening width that spread about 2.1 mm perpendicular to the DWTT fracture surface and were finally arrested at the acicular ferrite clusters containing a high density of high-angle boundaries

Influence of TiN Inclusions and Segregation on the Delayed Cracking in NM450 Wear-Resistant Steel

High-strength, wear-resistant steel often suffers from delayed cracking after flame cutting. Delayed cracking can lead to extremely harmful sudden brittle fracture; therefore, it is necessary to study the formation of delayed cracking in high-strength steel. This work investigated the influence of TiN inclusions and segregation on the delayed cracking in NM450 wear-resistant steel by optical microscopy, scanning electron microscopy, X-ray diffraction, transmission electron microscopy and electron backscattered diffractometer methods. The results indicated that the delayed cracks originated from the segregation zones (SZs) containing multiple high-hardness segregation bands. The tensile strength of the SZ specimens was higher than that of non-segregation zone (NSZ) specimens, while the total elongation and reduction of area of the SZ specimens were relatively lower compared with the NSZ specimens. Therefore, the delayed cracking on the flame cutting surface of the NM450 steel plate was attributed to the existence of SZs that contain a high density of dislocations and considerable micro-sized TiN inclusions

Correlation between Microstructure and Mechanical Properties of Welded Joint of X70 Submarine Pipeline Steel with Heavy Wall Thickness

This paper aims to study the relationship between the microstructure and the mechanical properties of X70 submarine pipeline steel with 40.5 mm thickness. The microstructure was examined by using optical microscopy, scanning electron microscopy and an electron backscattered diffractometer, while the mechanical properties were examined by using a hardness test, a tensile test, a Charpy impact test and a drop weight tear test (DWTT), respectively. The results show that the base metal (BM) of the pipe has a low yield ratio of 0.83 and an excellent elongation of more than 45%. The DWTT shear area of the steel plate reaches 87%, showing excellent low-temperature toughness. The Charpy impact energy increases when the distance from the fusion line increases, and it reaches a maximum at the BM near the heat-affected zone (HAZ) due to the small martensite-austenite (MA) constituents and fine grains. The concentrated distribution of blocky/slender MA constituents along the prior austenite grain boundaries of the intercritically reheated coarse-grained HAZ and the large MA constituents are the main reasons for the deteriorating impact toughness. Delamination cracks in the DWTT fracture surface only occurred in the midthickness of a sample with a small opening width that spread about 2.1 mm perpendicular to the DWTT fracture surface and were finally arrested at the acicular ferrite clusters containing a high density of high-angle boundaries

Evaluation of Mechanical Properties and Microstructure of X70 Pipeline Steel with Strain-Based Design

The microstructure and mechanical properties of X70 pipeline steel with a ferrite/martensite dual-phase microstructure produced by thermo-mechanical controlled processing were investigated by tensile tests, Charpy V-notched (CVN) impact tests, drop-weight tear tests, guided-bend tests, scanning electron microscopy and transmission electron microscopy combined with thermodynamic simulation analysis. All the mechanical properties met the strength, ductility, toughness and deformability properties requirements of X70 grade pipeline steel with strain-based design. The shear fracture area and absorbed energy of CVN at −10 °C were >97% and >205 J in base metal (BM), weld metal (WM) and heat affected zone (HAZ) with low transition temperature, indicating adequate resistance to propagating fracture. The microstructure of WM was mainly intragranular acicular ferrite that can guarantee high strength, toughness and over matching requirements of the welded joint. Because of being exposed to successive heat inputs, the ferrite plus martensite/bainite microstructure of BM was heated between Ac1 and Ts forming the HAZ. However, a high CVN impact toughness of 345 J at −10 °C in HAZ was obtained, which indicated that the excellent mechanical properties of BM would not be seriously deteriorated during the welding thermal cycles with the reasonable addition of Ti and Nb