Metastable nanomaterials and nanocomposites obtained by high-pressure torsion powder consolidation

Nanostructuring can dramatically improve the mechanical and functional properties of metallic materials and composites and to achieve the goal of a nanostructured bulk material innovative techniques have to be used. High Pressure Torsion (HPT), a method of Severe Plastic Deformation (SPD) is a novel processing route for powder consolidation, featuring a complete absence of a sintering treatment – bulk samples are the direct result of the SPD process. HPT further shows two advantages: First, the starting material (powder mixtures) can be processed at any concentration. Even immiscible compositions were successfully processed for different systems (e.g. Cu-Fe, Cu-Co). Second, the severe deformation gives rise to supersaturated solid solutions (“far from equilibrium”) yielding interesting material properties, different from the pure or alloyed elements’ ones. These supersaturated solid solutions, upon adequate annealing, show phase separations yielding nanoscaled composites. This gives a tool in one’s hands to systematically tune certain material properties. The nanostructures that were formed in such a way show high strength and ductility but also interesting functional properties. To give an example, annealing of above mentioned binary systems changes their magnetic properties regarding coercivity, remanence and magnetoresistance. Thus, combining the right choice of processed powders (composition, size, shape), HPT-processing parameters (applied strain, processing temperatures) and subsequent annealing treatment (time, temperature) results in desired, tailored microstructures of optimized properties. This project has received funding from the European Research Council (ERC) under the European Union’s Horizon 2020 research and innovation programme (grant agreement No 757333

Microstructural Changes Influencing the Magnetoresistive Behavior of Bulk Nanocrystalline Materials

Bulk nanocrystalline materials of small and medium ferromagnetic content were produced using severe plastic deformation by high-pressure torsion at roomtemperature. Giant magnetoresistive behavior was found for as deformed materials, which was further improved by adjusting the microstructure with thermal treatments. The adequate range of annealing temperatures was assessed with in-situ synchrotron diffraction measurements. Thermally treated CuCo materials show larger giant magnetoresistance after annealing for 1 h at 300C, while for CuFe this annealing temperature is too high and decreases the magnetoresistive properties. The improvement of magnetoresistivity by thermal treatments is discussed with respect to the microstructural evolution as observed by electron microscopy and ex situ synchrotron diffraction measurements

Magnetic dilution by severe plastic deformation

Mixtures of Fe and Cu powders are cold-compacted and subsequently deformed with severe plastic deformation by high-pressure torsion, leading to bulk samples. The dilution of Fe in the Cu matrix is investigated with SQUID-magnetometry, whereas the magnetic properties change as a function of Fe-content from a frustrated regime to a thermal activated behaviour. The magnetic properties are correlated with the microstructure, investigated by synchrotron X-ray diffraction and atom probe tomography. Annealing of the as-deformed states leads to demixing and grain growth, with the coercivity as a function of annealing temperature obeying the random anisotropy model. The presented results show that high-pressure torsion is a technique capable to affect the microstructure even on atomic length scales

Tuneable Magneto-Resistance by Severe Plastic Deformation

Bulk metallic samples were synthesized from different binary powder mixtures consisting of elemental Cu, Co, and Fe using severe plastic deformation. Small particles of the ferromagnetic phase originate in the conductive Cu phase, either by incomplete dissolution or by segregation phenomena during the deformation process. These small particles are known to give rise to granular giant magnetoresistance. Taking advantage of the simple production process, it is possible to perform a systematic study on the influence of processing parameters and material compositions on the magneto-resistance. Furthermore, it is feasible to tune the magnetoresistive behavior as a function of the specimens chemical composition. It was found that specimens of low ferromagnetic content show an almost isotropic drop in resistance in a magnetic field. With increasing ferromagnetic content, percolating ferromagnetic phases cause an anisotropy of the magnetoresistance. By changing the parameters of the high pressure torsion process, i.e., sample size, deformation temperature, and strain rate, it is possible to tailor the magnitude of giant magneto-resistance. A decrease in room temperature resistivity of approx. 3.5% was found for a bulk specimen containing an approximately equiatomic fraction of Co and Cu

Manufacturing of Textured Bulk Fe-SmCo5_{5} Magnets by Severe Plastic Deformation

Exchange-coupling between soft- and hard-magnetic phases plays an important role in the engineering of novel magnetic materials. To achieve exchange coupling, a two-phase microstructure is necessary. This interface effect is further enhanced if both phase dimensions are reduced to the nanometer scale. At the same time, it is challenging to obtain large sample dimensions. In this study, powder blends and ball-milled powder blends of Fe-SmCo$_{5}$ are consolidated and are deformed by high-pressure torsion (HPT), as this technique allows us to produce bulk magnetic materials of reasonable sizes. Additionally, the effect of severe deformation by ball-milling and severe plastic deformation by HPT on exchange coupling in Fe-SmCo$_{5}$ composites is investigated. Due to the applied shear deformation, it is possible to obtain a texture in both phases, resulting in an anisotropic magnetic behavior and an improved magnetic performance.Comment: 12 pages, 6 figures, 1 tabl

Intermixing of Fe and Cu on the atomic scale by high-pressure torsion as revealed by DC- and AC-SQUID susceptometry and atom probe tomography

The capability of high-pressure torsion on the preparation of supersaturated solid solutions, consisting of Cu-14Fe (wt.%), is studied. From microstructural investigations a steady state is obtained with nanocrystalline grains. The as-deformed state is analyzed with atom probe tomography, revealing an enhanced solubility and the presence of Fe-rich particles. The DC-hysteresis loop shows suppressed long range interactions in the as-deformed state and evolves towards a typical bulk hysteresis loop when annealed at 500{\deg}C. AC-susceptometry measurements of the as-deformed state reveal the presence of a superparamagnetic blocking peak, as well as a magnetic frustrated phase, whereas the transition of the latter follows the Almeida-Thouless line, coinciding with the microstructural investigations by atom probe tomography. AC-susceptometry shows that the frustrated state vanishes for annealing at 250{\deg}C