Determination of the sensitized zone extension in welded AISI 304 stainless steel using non-destructive electrochemical techniques

Extension of sensitized zone (SZ) in welded AISI 304 stainless steel was determined by two non-destructive electrochemical tests: double loop electrochemical potentiokinetic reactivation technique (DLEPR) and local electrochemical impedance spectroscopy (LEIS). Welding was carried out using the shielded metal arc with two selected welding energies: the first one (0.7 kJ mm¡1) does not promote the sensitization of the 304 steel and it constitutes the reference sample and the second one (2.2 kJ mm¡1) which leads to the precipitation of chromium carbides in the grain boundaries after the welding process. The non-destructive DLEPR and LEIS tests allowed the length of the SZ to be determined and a good agreement between the two techniques and the microstructure of the two welded samples was shown. The presence of an inductive loop on the local impedance diagrams seems to reflect a galvanic coupling between the weld string (anode) and the welded stainless steel plates (cathode) which will be very prejudicial to a good corrosion resistance of the welded system. The results showed that the two electrochemical tests could be applied in practical cases in industrial field

Evaluation of the anticorrosive properties of environmental friendly inorganic corrosion inhibitors pigments

Anticorrosive properties of the following environmental friendly inorganic pigments were evaluated: zinc phosphate (ZP), zinc molybdate (ZM), zinc calcium molybdate (ZCM), zinc phosphomolybdate (ZPM) and zinc calcium phosphomolybdate (ZCPM). AISI 1010 steel samples were immersed in 10-2 mol dm-3 NaCl aqueous solution saturated with one of the pigments, followed by mass loss measurements, by monitoring the open circuit potential with immersion time and by potentiodynamic linear polarization at 1 mV s-1. The corrosion products on the steel surface were characterized by Scanning Electron Microscopy, Energy Dispersive X-ray and X-rays Diffraction analyses. All the pigments inhibited the corrosion of steel. The films formed on the steel surface protect the substrate against corrosion. The results suggest a synergic effect of phosphate and molybdate compounds in the phosphomolybdate-based pigments, improving the corrosion resistance of steel. The ZMP and ZCPM decreased the corrosion rate by a factor of 2.15 and 3.50, respectively

Sensing System Based on FBG for Corrosion Monitoring in Metallic Structures

As corrosion has slow development, its detection at an early age could be an alternative for reducing costs of structural rehabilitation. Therefore, the employment of structural health monitoring (SHM) systems, sensing configurations collecting data over time allowing for observing changes in the properties of the materials and damage emergence, for monitoring corrosion can be a good strategy to measure the damage and to decide the better moment for intervention. Nonetheless, the current corrosion sensor technology and the high costs of the sensing system implementation are limiting this application in the field. In this work, an optical fiber Bragg grating (FBG)-based sensing system is proposed for monitoring the thickness loss of a 1020 carbon steel metal plate subjected to controlled corrosion. The natural frequency of the plate was collected as a function of the corrosion time over 3744 h. To validate the experimental results, ultrasound measures and electrochemical tests were also carried out under similar conditions. The experimental results show adequate reliability, indicating the suitable functionality of the proposed system for monitoring the thickness loss caused by corrosion in metallic structures, in comparison with traditional methods, as ultrasonic and electrochemical measures

Effect of Photoluminescence of Nanomaterials to Verify Corrosion in Carbon Steel

The use of fluorescent nanomaterials in various fields of study has become increasingly common. In this work, the use of carbon quantum dots as a corrosion marker in carbon steel is proposed. To produce the sensor, carbon quantum dots based on ethylenediamine and citric acid were used, dissolved in a polymeric matrix. The quantum dot used showed a quantum yield of 42.34%. The nanomodified coatings emitted blue light under ultraviolet radiation lamp. However, it was observed that there is a loss of photoluminescence in the coating on the carbon steel substrate compared to the coating on the polymeric substrate, which maintained photoluminescence activity after natural exposure. Thus, it is inferred that the loss of photoluminescence may be associated with the corrosion process