Enhancing the UV/heat stability of LLDPE irrigation pipes via different stabilizer formulations

Herein different stabilizer formulations of linear low-density polyethylene (LLDPE) against UV- and heat-initiated degradation are described. The project aims at outdoor applications, such as irrigation piping and profiles, in the Middle East desert regions, where long-term weathering stability due to high temperatures and solar radiation is important. Two UV/heat formulations, without and with carbon black (CB) as pigment, were incorporated into LLDPE by melt compounding. Neat LLDPE and the stabilized compounds were exposed to accelerated UV and heat aging. Morphological analysis through scanning electron microscopy of the UV-exposed neat LLDPE showed more severe surface cracking compared to the CB-containing LLDPE, while all stabilized compounds did not show any surface degradation. Crack formation was less visible for the thermally aged samples. A significant decrease in molecular weight (MW) was observed for the neat UV-exposed LLDPE, while both unpigmented stabilized compounds showed little change in MW. Mechanical properties, thermal analysis, and carbonyl index results supported the morphological results, which confirmed that CB alone was slightly more effective in protecting the LLDPE against UV initiated degradation, but performed worse against thermal initiated degradation. UV1 and UV2 compounds were efficient against both UV- and heat-initiated degradation, with UV1 performing better for unpigmented compounds, and UV2 for the pigmented ones.This publication was made possible by the NPRP award (NPRP 9-161-1-030) from the Qatar National Research Fund (a member of The Qatar Foundation). We are also grateful to BASF and Sabo for supplying the additives at no cost. We further express our gratitude to Dr. Robert Brüll from Fraunhofer LBF, Darmstadt, Germany for doing the GPC analyses on our samples. The statements made herein are solely the responsibility of the author(s).Scopu

Enzymatic Polymerization as a Green Approach to Synthesizing Bio-Based Polyesters

Given the fossil fuel crisis and the steady consumption of finite resources, the use of green polymers is becoming necessary. However, the term “green” describes materials that present green properties (such as biological origin and/or biodegradability) and are produced via sustainable processes conducted under mild conditions and not requiring the use of chemical catalysts, toxic solvents or reagents. Truly green materials must combine these characteristics; consequently, enzymatically synthesized bio-based and/or biodegradable polymers can be characterized as truly green. The present review focuses on the most promising, commercially available aliphatic and alipharomatic polyesters that can be synthesized enzymatically. In particular, the recent developments in the enzymatic polymerization of PLA and PBS and alipharomatic furan-based polyesters (e.g., PBF) are herein analyzed. Based on this analysis, it can be concluded that important steps have been taken toward synthesizing sustainably green polymers. Still, it is necessary to evaluate the applied methods regarding their capability to be used on an industrial scale

New Aspects on the Direct Solid State Polycondensation (DSSP) of Aliphatic Nylon Salts: The Case of Hexamethylene Diammonium Dodecanoate

The direct solid state polymerization (DSSP) of hexamethylene diammonium dodecanoate (PA 612 salt) was investigated for two different salt grades, fossil-based and bio-based. Aliphatic polyamide salts (such as PA 612 salt) are highly susceptible to solid melt transition (SMT) phenomena, which restrain the industrial application of DSSP. To that end, emphasis was given on reactor design, being the critical parameter influencing byproduct diffusion, amine loss and inherent DSSP kinetics. Experiments took place both at the microscale and the laboratory scale, in which two different reactors were tested in terms of bypassing SMT phenomena. The new reactor designed here proved quite successful in maintaining the solid state during the reaction. Scouting experiments were conducted in order to assess the effect of critical parameters and determine appropriate reaction conditions. Fossil-based PA 612 products proved to have a better end-group imbalance in comparison to bio-based ones, which is critical in terms of achieving high molecular weight. Finally, a real DSSP process was demonstrated, starting from PA 612 salt crystals and ending with PA 612 particles