Residual stress measurement round robin on an electron beam welded joint between austenitic stainless steel 316L(N) and ferritic steel P91

This paper is a research output of DMW-Creep project which is part of a national UK programme through the RCUK Energy programme and India's Department of Atomic Energy. The research is focussed on understanding the characteristics of welded joints between austenitic stainless steel and ferritic steel that are widely used in many nuclear power generating plants and petrochemical industries as well as conventional coal and gas-fired power systems. The members of the DMW-Creep project have under- taken parallel round robin activities measuring the residual stresses generated by a dissimilar metal weld (DMW) between AISI 316L(N) austenitic stainless steel and P91 ferritic-martensitic steel. Electron beam (EB) welding was employed to produce a single bead weld on a plate specimen and an additional smoothing pass (known cosmetic pass) was then introduced using a defocused beam. The welding re- sidual stresses have been measured by five experimental methods including (I) neutron diffraction (ND), (II) X-Ray diffraction (XRD), (III) contour method (CM), (IV) incremental deep hole drilling (iDHD) and (V) incremental centre hole drilling (iCHD). The round robin measurements of weld residual stresses are compared in order to characterise surface and sub-surface residual stresses comprehensively

RESIDUAL STRESS MEASUREMENT USING THE HOLE DRILLING TECHNIQUE ON COMPONENTS OUTSIDE THE ASTM E837 STANDARD

Abstract The hole drilling technique is probably the most widely used residual stress measurement technique. The ASTM E837 standard covers hole drilling measurements for thin and thick specimens. VEQTER have encountered several cases when the specimen was between the thick and thin specification. In order to gain a greater understanding of the sensitivity of the analyses and accurately measure the residual stresses using the hole drilling technique within intermediate thickness specimens and within thin specimens containing non-uniform residual stresses a study was performed