On the Mechanical Energy Involved in the Catastrophic Rupture of Liquid Hydrogen Tanks

Hydrogen can play a central role in the energy transition thanks to its unique properties. However, its low density is one of the main drawbacks. The liquefaction process can drastically increase its density up to virtually 71 kg m-3 at atmospheric pressure and -253°C (NIST, 2019). The safety knowledge gap on physical explosions is still broad in the case of liquid hydrogen (LH2). For instance, it is unclear what are the consequences yields as well as the probabilities of a catastrophic rupture of an LH2 tank. A boiling liquid expanding vapour explosion (BLEVE) might arise after this top event. In this case, the expansion of the compressed gaseous phase is followed by the flashing of a fraction of the liquid. Moreover, combustion may occur for hydrogen since it is highly flammable. This complex phenomenon was not widely explored for LH2 yet. This study focused on the physical explosion by also considering the combustion process. Many integral models were adopted to estimate the mechanical energy developed by the explosion. The tank pressure prior to the rupture was considered below the critical one (1.298 MPa (NIST, 2019)). It was assumed that both liquid and gaseous phases are present inside the tank. The influences of the filling degree of the tank (liquid level) and the temperatures of the liquid and gaseous phases on the explosion energy were analysed. The results were compared with the ones of a previous study where similar models were employed to estimate the mechanical energy of an LH2 tank with different initial conditions (Ustolin et al., 2020a). In particular, the effect of the combustion process on the explosion energy and shock wave overpressure was not accounted for. The aim of this study is to conduct a comparison between different models and assess which are the most and the least conservative. The outcomes of this work provide critical suggestions on the consequence analysis of cryogenic liquefied gas vessels explosions

Fragments Generated during Liquid Hydrogen Tank Explosions

Liquid hydrogen (LH2) may be employed to transport large quantities of pure hydrogen or be stored onboard of ships, airplanes and trains fuelled by hydrogen, thanks to its high density compared to gaseous compressed hydrogen. LH2 is a cryogenic fluid with an extremely low boiling point (-253°C at atmospheric pressure) that must be stored in double-walled vacuum insulated tanks to limit the boil-off formation. There is limited knowledge on the consequences of LH2 tanks catastrophic rupture. In fact, the yield of the consequences of an LH2 tank explosion (pressure wave, fragments and fireball) depend on many parameters such as tank dimension, filling degree, and tank internal conditions (temperature and pressure) prior the rupture. Only two accidents provoked by the rupture of an LH2 tank occurred in the past and a couple of experimental campaigns focussed on this type of accident scenario were carried out for LH2. The aim of this study is to analyse one of the LH2 tank explosion consequences namely the fragments. The longest horizontal and vertical ranges of the fragments thrown away from the blast wave are estimated together with the spatial distribution around the tank. Theoretical models are adopted in this work and validated with the experimental results. The proposed models can aid the risk analysis of LH2 storage technologies and provide critical insights to plan a prevention and mitigation strategy and improve the safety of hydrogen applications

Loss of integrity of hydrogen technologies: A critical review

Hydrogen is one of the main candidates in replacing fossil fuels in the forthcoming years. However, hydrogen technologies must deal with safety aspects due to the specific substance properties. This study aims to provide an overview on the loss of integrity (LOI) of hydrogen equipment, which may lead to serious consequences, such as fires and explosions. Substantial information regarding the hydrogen lifecycle, its properties, and safety related aspects has gathered. Furthermore, focus has placed on the phenomena responsible for the LOI (e.g. hydrogen embrittlement) and material selection for hydrogen services. Moreover, a systematic review on the hydrogen LOI topic has conducted to identify and connect the most relevant and active research group within the topic. In conclusion, a significant dearth of knowledge in material behaviour of hydrogen technologies has highlighted. It is thought that is possible to bridge this gap by strengthening the collaborations between scientists from different research fields. © 2020 The Author(s

An innovative and comprehensive approach for the consequence analysis of liquid hydrogen vessel explosions

Hydrogen is one of the most suitable solutions to replace hydrocarbons in the future. Hydrogen consumption is expected to grow in the next years. Hydrogen liquefaction is one of the processes that allows for increase of hydrogen density and it is suggested when a large amount of substance must be stored or transported. Despite being a clean fuel, its chemical and physical properties often arise concerns about the safety of the hydrogen technologies. A potentially critical scenario for the liquid hydrogen (LH2) tanks is the catastrophic rupture causing a consequent boiling liquid expanding vapour explosion (BLEVE), with consequent overpressure, fragments projection and eventually a fireball. In this work, all the BLEVE consequence typologies are evaluated through theoretical and analytical models. These models are validated with the experimental results provided by the BMW care manufacturer safety tests conducted during the 1990's. After the validation, the most suitable methods are selected to perform a blind prediction study of the forthcoming LH2 BLEVE experiments of the Safe Hydrogen fuel handling and Use for Efficient Implementation (SH2IFT) project. The models drawbacks together with the uncertainties and the knowledge gap in LH2 physical explosions are highlighted. Finally, future works on the modelling activity of the LH2 BLEVE are suggested

Digital moka: Small-scale condition monitoring in process engineering

In this letter, we present a data-driven condition-monitoring system for a moka pot aiming at anomaly detection in the coffee-preparation process. A data-acquisition system and the corresponding generation process of a comprehensive dataset (including data from ideal and anomalous brewing scenarios) are described. Supervised and unsupervised machine learning algorithms are trained and tested on the dataset aiming at detecting anomalies in the process and showing the relevance of the considered framework