Ruthenium–Tungsten Composite Catalyst for the Efficient and Contamination-Resistant Electrochemical Evolution of Hydrogen

A new catalyst, prepared by a simple physical mixing of ruthenium (Ru) and tungsten (W) powders, has been discovered to interact synergistically to enhance the electrochemical hydrogen evolution reaction (HER). In an aqueous 0.5 M H₂SO₄ electrolyte, this catalyst, which contained a miniscule loading of 2–5 nm sized Ru nanoparticles (5.6 μg Ru per cm² of geometric surface area of the working electrode), required an overpotential of only 85 mV to drive 10 mA/cm² of H₂ evolution. Interestingly, our catalyst also exhibited good immunity against deactivation during HER from ionic contaminants, such as Cu²⁺ (over 24 h). We unravel the mechanism of synergy between W and Ru for catalyzing H₂ evolution using Cu underpotential deposition, photoelectron spectroscopy, and density functional theory (DFT) calculations. We found a decrease in the d-band and an increase in the electron work function of Ru in the mixed composite, which made it bind to H more weakly (more Pt-like). The H-adsorption energy on Ru deposited on W was found, by DFT, to be very close to that of Pt(111), explaining the improved HER activity