Root cause analysis of rough conical seat grinding problem in fuel pump cylinder head by Shainin methodology

Problem solving plays a major role in quality engineering and it is popularly adopted by manufacturing industry. This study is aimed to determine root cause for rejection of cylinder head due to rough conical grinding problem by Shainin method. This has two major parts, first is diagnostic part which involves finding out the root cause and second is a remedial action part which consist of actual application of findings to rule out the problem. Wear in tool holder assembly is identified as root cause for rough grinding problem. Converging to root cause and validating the same achieved by successful implementation of Shainin tools

Root cause analysis of rough conical seat grinding problem in fuel pump cylinder head by Shainin methodology

Problem solving plays a major role in quality engineering and it is popularly adopted by manufacturing industry. This study is aimed to determine root cause for rejection of cylinder head due to rough conical grinding problem by Shainin method. This has two major parts, first is diagnostic part which involves finding out the root cause and second is a remedial action part which consist of actual application of findings to rule out the problem. Wear in tool holder assembly is identified as root cause for rough grinding problem. Converging to root cause and validating the same achieved by successful implementation of Shainin tools

Effect of different types of water soaking and re-drying on mechanical properties of glass fiber-epoxy composites

AbstractFiber-reinforced polymer (FRP) composites undergo different environmental conditions in the designed life span. An investigation on aging of FRPs in water helps to enhance the material’s durability. This article aims to explore the effect of different types of water soaking (viz., tap, sea, and rain water) and re-drying conditions on the tensile and flexural strengths of glass fiber-epoxy composites (GFEC). The prepared specimens are placed in the sea, tap, and rain water for 10 weeks. Some specimens are re-dried at 50°C for 5 weeks. The water uptake (%) of seawater aged specimens decreases compared to tap and rain water-aged specimens at the end of 10 weeks. Water soaking of composites has reduced the tensile and flexural strengths of GFEC by 14 to 17%. The strength of water-soaked composite specimens is partly retrieved in specimens that have been re-dried. More than 90% of the original value is retrieved for the strength of GFECs (as-made specimens). SEM analysis of the tensile specimen fracture surface reveals the causes of the specimen failure as well as the impact of water soaking, followed with re-drying

<span style="font-size:11.0pt;mso-bidi-font-size: 10.0pt;font-family:"Times New Roman";mso-fareast-font-family:"Times New Roman"; mso-ansi-language:EN-GB;mso-fareast-language:EN-US;mso-bidi-language:AR-SA" lang="EN-GB">Inhibition of corrosion of stainless steel (304 SS) by N-(2-mercaptophenyl)-N^'-phenyl thiourea in hydrochloric acid</span>

317-322The inhibition effect of N - (2-mercaptophenyl) –N'- phenyl thiourea (MPTU) on the corrosion of 304 SS in 1 N HCl medium has been investigated by potentiodynamic polarization, electrochemical impedance spectroscopy and weight loss methods. The results reveal that MPTU is an efficient mixed inhibitor with efficiency of greater than 90% at 40ºC. The adsorption of this inhibitor on the 304 SS surface obeys Temkins adsorption isotherm, and the inhibition is governed by physisorption mechanism. The influence of parameters  like temperature and  inhibitor concentration on the corrosion rate of 304 SS has also been investigated. The thermodynamic parameters deduced for the adsorption process reveal a strong interaction and spontaneous adsorption of MPTU on the alloy steel surface

A technical review on epoxy-nanoclay nanocomposites: Mechanical, hygrothermal and wear properties

AbstractThis review offers a summary of the epoxy-nanoclay nanocomposites research that has been performed. Epoxy-nanoclay nanocomposites have an across-the-board variety of aerospace, defense, construction, and automobile applications. Nanoclay is one of the ideal nano-reinforcement for epoxy because of its ease of workability, environmental accessibility, well-versed chemistry, and lower cost. The significant addition of a smaller quantity of nanoclay, mostly ≤5 wt.%, may efficiently improve polymer composites’ properties. This review aims to provide a state-of-the-art overview of epoxy-nanoclay nanocomposites, including their preparation methods, mechanical, hygrothermal, and wear properties. The discussion highlights the nanoclay influence on the properties listed above and the morphology of epoxy-nanoclay nanocomposites

Corrosion inhibition of 6061 aluminium alloy/SiCp composite in hydrochloric acid medium using 3-chloro-1-benzothiophene-2-carbohydrazide

439-445The inhibitive action of 3-chloro-1-benzothiophene-2-carbohydrazide (CBTC) on the corrosion behavior of 6061 Al alloy/SiCp composite has been studied at four different temperatures (30°, 40°, 50° and 60°C) in hydrochloric acid medium (0.5 and 1 M) using Tafel extrapolation technique and weight loss method. Polarization curves indicate that CBTC acts as cathodic inhibitor. Inhibition efficiency is found to increase with increasing inhibitor concentration upto a critical value and with decreasing temperature. The inhibition efficiencies obtained by Tafel extrapolation technique and weight loss method are in good agreement. The adsorption of the inhibitor on the composite surface is found to obey Temkins’ and Langmuir adsorption isotherms. The inhibition is governed by physisorption mechanism. </span

Hygrothermal Studies on GFRP Composites: A Review

The objective of this paper is to review the hygrothermal environment effects on Glass Fiber Reinforced Polymer (GFRP) composites. A brief summary of the hygrothermal phenomenon and its mechanisms of GFRP is followed by detailed review of hygrothermal effects on the GFRP. The review also includes the different hygrothermal aging tests viz., cold soaking, boiling soaking, thermal shocks and use of environmental chamber, procedures and significance. At the end, hygrothermal effects on the individual constituents of GFRP viz., fiber, matrix and the fiber-matrix interface, are discussed

Hygrothermal Studies on GFRP Composites: A Review

The objective of this paper is to review the hygrothermal environment effects on Glass Fiber Reinforced Polymer (GFRP) composites. A brief summary of the hygrothermal phenomenon and its mechanisms of GFRP is followed by detailed review of hygrothermal effects on the GFRP. The review also includes the different hygrothermal aging tests viz., cold soaking, boiling soaking, thermal shocks and use of environmental chamber, procedures and significance. At the end, hygrothermal effects on the individual constituents of GFRP viz., fiber, matrix and the fiber-matrix interface, are discussed