Estimation of the In-Cylinder Air/Fuel Ratio of an Internal Combustion Engine by the Use of Pressure Sensors

This thesis investigates the use of cylinder pressure measurements for estimation of the in-cylinder air/fuel ratio in a spark ignited internal combustion engine. An estimation model which uses the net heat release profile for estimating the cylinder air/fuel ratio of a spark ignition engine is developed. The net heat release profile is computed from the cylinder pressure trace and quantifies the conversion of chemical energy of the reactants in the charge into thermal energy. The net heat release profile does not take heat- or mass transfer into account. Cycle-averaged air/fuel ratio estimates over a range of engine speeds and loads show an RMS error of 4.1% compared to measurements in the exhaust. A thermochemical model of the combustion process in an internal combustion engine is developed. It uses a simple chemical combustion reaction, polynomial fits of internal energy as function of temperature, and the first law of thermodynamics to derive a relationship between measured cylinder pressure and the progress of the combustion process. Simplifying assumptions are made to arrive at an equation which relates the net heat release to the cylinder pressure. Two methods for estimating the sensor offset of a cylinder pressure transducer are developed. Both methods fit the pressure data during the pre-combustion phase of the compression stroke to a polytropic curve. The first method assumes a known polytropic exponent, and the other estimates the polytropic exponent. The first method results in a linear least-squares problem, and the second method results in a nonlinear least-squares problem. The nonlinear least-squares problem is solved by separating out the nonlinear dependence and solving the single-variable minimization problem. For this, a finite difference Newton method is derived. Using this method, the cost of solving the nonlinear least-squares problem is only slightly higher than solving the linear least-squares problem. Both methods show good statistical behavior. Estimation error variances are inversely proportional to the number of pressure samples used for the estimation as predicted by the central limit theorem

Cylinder air/fuel ratio estimation using net heat release data

An estimation model which uses the net heat release profile for estimating the cylinder air/fuel ratio of a spark ignition engine is developed. The net heat release profile is computed from the cylinder pressure trace and quantifies the conversion of chemical energy of the reactants in the charge into thermal energy. The net heat release profile does not take heat- or mass transfer into account. Cycle-averaged air/fuel ratio estimates over a range of engine speeds and loads show an RMS error of 4.1% compared to measurements in the exhaust

An Ultra High Bandwidth Automotive Rapid Prototype System

For developers of automotive control, prototyping and initial tests are a hassle. Commercial solutions are available but the price and especially the price/performance ratio opens the field for more cost effective solutions. Automotive rapid prototype systems seen so far are mainly processor based systems with standard interrupt driven measurement and actuation. Control systems based on high time resolution measurements of for example cylinder pressure are difficult to implement using these systems, neither is it possible to implement controller loops with an extremely high bandwidth in combination with expensive algorithms. Measurement and actuation within the same engine cycle, In Cycle Control (ICC) are not possible. The proposed system is based on a mixed system consisting of one standard x86 processor which is configured through Simulink and a reconfigurable application specific integrated circuit (an FPGA) configured either by relevant FPGA design tools or by Simulink. This layout of the rapid prototype system enables the designer to implement either ICC with very high bandwidth (only limited by the capacity of the injection system) or betweencycle control with medium bandwidth. The aim of this paper is to describe one possible configuration of such a system and to discuss the possible performance outcome of the final system

FPGA Based Engine Feedback Control Algorithms

High resolution real time heat release analysis will become increasingly important in the future development of engine control systems. The increased demands on efficiency and emissions will put high demands on future engine control. Future engine concepts, for example the HCCI engine concept might crave cylinder pressure based Closed-Loop Combustion Control (CLCC). The analysis of cylinder pressure is a relatively computationally expensive task that is difficult to implement in existing engine controllers due to the real time demands. This paper describes an approach to obtain such a high speed heat release analysis. The described system could act as a platform for further feedback control experiments. An experimental setup is put together. The heat release algorithm is then developed using MATLAB and SIMULINK. The emerging environment will serve as a prototyping system that can be used for further development of advanced cylinder pressure based feedback control strategies. The performance of the developed algorithm/system is examined in a simulated engine environment. The heart of the system is a Field Programmable Gate Array (FPGA), an FPGA is best described as an reconfigurable Application Specific Integrated Circuit (ASIC). The usage of an FPGA gives the possibility of very high throughput and very low delay time and jitter of the final system. This system could of course also be developed using a normal Commersial Of The Shelf (COTS) processor and a Real Time Operating System (RTOS). The high performance that would be needed to calculate the heat release in the desired time in a multi cylinder engine would however put high demands on the used processor; hence the price of the processor might make the system too expensive, the FPGA describes an alternative approach

Closed-Loop Combustion Control Using Ion-Current Signals in a 6-Cylinder Port-Injected Natural-gas Engine

High EGR rates combined with turbocharging has been identified as a promising way to increase the maximum load and efficiency of heavy-duty spark ignition engines. With stoichiometric conditions a three-way catalyst can be used which means that regulated emissions can be kept at very low levels. Obtaining reliable spark ignition is difficult however with high pressure and dilution. There will be a limit to the amount of EGR that can be tolerated for each operating point. Open-loop operation based on steady state maps is difficult since there is substantial dynamics both from the turbocharger and from the wall heat interaction. The proposed approach applies standard closed-loop lambda control for controlling the overall air/fuel ratio. Furthermore, ion-current-based dilution limit control is applied on the EGR in order to maximize EGR rate as long as combustion stability is preserved. The proposed control strategy has been successfully tested on a heavy-duty, 6-cylinder, port-injected natural gas engine and our findings show that 1.5-2.5% units (depending on the operating points) improvement in Brake Efficiency can be achieved

A Virtual Sensor for Predicting Diesel Engine Emissions from Cylinder Pressure Data

Cylinder pressure sensors provide detailed information on the diesel engine combustion process. This paper presents a method to use cylinder-pressure data for prediction of engine emissions by exploiting data-mining techniques. The proposed method uses principal component analysis to reduce the dimension of the cylinder-pressure data, and a neural network to model the nonlinear relationship between the cylinder pressure and emissions. An algorithm is presented for training the neural network to predict cylinder-individual emissions even though the training data only provides cylinder-averaged target data. The algorithm was applied to an experimental data set from a six-cylinder heavy-duty engine, and it is verified that trends in emissions during transient engine operation are captured successfully by the model

Closed-Loop Combustion Control for a 6-Cylinder Port-Injected Natural-gas Engine

High EGR rates combined with turbocharging has been identified as a promising way to increase the maximum load and efficiency of heavy-duty spark ignition engines. With stoichiometric conditions a three-way catalyst can be used which means that regulated emissions can be kept at very low levels. Obtaining reliable spark ignition is difficult however with high pressure and dilution. There will be a limit to the amount of EGR that can be tolerated for each operating point. Open-loop operation based on steady state maps is difficult since there is substantial dynamics both from the turbocharger and from the wall heat interaction. The proposed approach applies standard closed-loop lambda control for controlling the overall air/fuel ratio for a heavy-duty, 6-cylinder, port-injected natural gas engine. A closed-loop load control is also applied for keeping the load at a constant level when using EGR. Furthermore, cylinder pressure-based dilution limit control is applied on the EGR in order to keep the coefficient of variation at the desired level of 5%. This way confirms that the EGR ratio is kept at its maximum stable level all times. Pumping losses decrease due to the further opening of the throttle, thereby the gas exchange efficiency improves and since the regulator keeps track of the changes the engine all the time operates in a stable region. Our findings show that excellent steady-state performance can be achieved using closed-loop combustion control for keeping the EGR level at the highest level while the stability level is still good enough

Lean burn versus stoichiometric operation with EGR and 3-way catalyst of an engine fueled with natural gas and hydrogen enriched natural gas

Engine tests have been performed on a 9.6 liter spark-ignited engine fueled by natural gas and a mixture of 25/75 hydrogen/natural gas by volume. The scope of the work was to test two strategies for low emissions of harmful gases; lean burn operation and stoichiometric operation with EGR and a three-way catalyst. Most gas engines today, used in city buses, utilize the lean burn approach to achieve low NOx formation and high thermal efficiency. However, the lean burn approach may not be sufficient for future emissions legislation. One way to improve the lean burn strategy is to add hydrogen to the fuel to increase the lean limit and thus reduce the NOx formation without increasing the emissions of HC. Even so, the best commercially available technology for lowemissions of NOx, HC and CO today is stoichiometric operation with a three-way catalyst as used in passenger cars. The drawbacks of stoichiometric operation are low thermal efficiency because of the high pumping work, low possible compression ratio and large heat losses. The recirculation of exhaust gas is one way to reduce these drawbacks and achieve efficiencies that are not much lower than the lean burn technology. The experiments revealed that even with the 25 vol% hydrogen mixture, NOx levels are much higher for the lean burn approach than that of the EGR and catalyst approach for this engine. However, a penalty in brake thermal efficiency has to be accepted for the EGR approach as the thermodynamic conditions are less ideal

Transient Control of a Multi Cylinder HCCI Engine During a Drive Cycle

This study applies a state feedback-based Closed-Loop Combustion Control (CLCC) using Fast Thermal Management (FTM) on a multi-cylinder Variable Compression Ratio (VCR) engine. At speeds above 1500 rpm is the FTM's bandwidth broadened by using the VCR feature of this engine, according to a predefined map, which is a function of load and engine speed. Below 1500 rpm is the PID-based CLCC using VCR applied instead of the FTM while slow cylinder balancing is effectuated by the FTM. Performance of the two CLCC controllers are evaluated during a European EC2000 drive cycle, while HC, CO and CO2 emissions are measured online by a Fast Response Infrared (FRI) emission equipment. A load and speed map calculated for a 1.6L Opel Astra is used to get reference values for the dynamometer speed and the load control. The drive cycle test is initiated from a hot engine and hence no cold start is included. Commercial RON/MON 92/82 gasoline, which corresponds to US regular, is utilized. The Linear Quadratic Gaussian (LQG) state feedback controller handles most tasks well, but has some difficulty with retarded combustion phasings, where the controller is outside of its design range. A mean fuel mileage of 6.8 L/100 km is achieved, which is an improvement of 13% compared to an equivalent SI simulation using steady state data from the same engine

The Effect of Intake Temperature in a Turbocharged Multi Cylinder Engine operating in HCCI mode

The operating range in HCCI mode is limited by the excessive pressure rise rate and therefore high combustion induced noise. The HCCI range can be extended with turbocharging which enables increased dilution of the charge and thus a reduction of combustion noise. When the engine is turbocharged the intake charge will have a high temperature at increased boost pressure and can then be regulated in a cooling circuit. Limitations and benefits are examed at 2250 rpm and 400 kPa indicated mean effective pressure. It is shown that combustion stability, combustion noise and engine efficiency have to be balanced since they have optimums at different intake temperatures and combustion timings. The span for combustion timings with high combustion stability is narrower at some intake temperatures and the usage of external EGR can improve the combustion stability. It is found that the standard deviation of combustion timing is a useful tool for evaluating cycle to cycle variations. One of the benefits with HCCI is the low pumping losses, but when load and boost pressure is increased there is an increase in pumping losses when using negative valve overlap. The pumping losses can then be circumvented to some extent with a low intake temperature or EGR, leading to more beneficial valve timings at high load