Semisolid casting with ultrasonically melt-treated billets of Al-7mass%Si alloys

The demand for high performance cast aluminum alloy components is often disturbed by increasing impurity elements, such as iron accumulated from recycled scraps. It is strongly required that coarse plate-like iron compound of モ-Al5FeSi turns into harmless form without the need for applying refining additives or expensive virgin ingots. The microstructural modification of Al-7mass%Si alloy billets with different iron contents was examined by applying ultrasonic vibration during the solidification. Ultrasonically melt-treated billets were thixocast right after induction heating up to the semisolid temperature of 583 ìC, the microstructure and tensile properties were evaluated in the thixocast components. Globular primary メ-Al is required to fill up a thin cavity in thixocasting, so that the microstructural modification by ultrasonic melt-treatment was firstly confirmed in the billets. With ultrasonic melt-treatment in the temperature range of 630 ìC to 605 ìC, the primary メ-Al transforms itself from dendrite into fine globular in morphology. The coarse plate-like モ-Al5FeSi compound becomes markedly finer compared with those in non-treated billets. Semisolid soaking up to 583 ìC, does not appreciably affect the size of モ-Al5FeSi compounds; however, it affects the solid primary メ-Al morphology to be more globular, which is convenient for thixocasting. After thixocasting with preheated billets, eutectic silicon plates are extremely refined due to the rapid solidification arising from low casting temperature. The tensile strength of thixocast samples with different iron contents does not change much even at 2mass% of iron, when thixocast with ultrasonically melt-treated billets. However, thixocast Al-7mass%Si-2mass%Fe alloy with non-treated billets exhibits an inferior strength of 80 MPa, compared with 180 MPa with ultrasonically melt-treated billets. The elongation is also improved by about a factor of two in thixocastings with ultrasonically melt-treated billets for all iron contents of Al-7mass%Si alloys, for example, the elongation of 11% in thixocast of Al-7mass%Si-0.5mass%Fe alloy with ultrasonically melt-treated billets, 5% in that with non-treated billets

Rhotekin regulates axon regeneration through the talin-Vinculin-Vinexin axis in Caenorhabditis elegans.

Axon regeneration requires actomyosin interaction, which generates contractile force and pulls the regenerating axon forward. In Caenorhabditis elegans, TLN-1/talin promotes axon regeneration through multiple down-stream events. One is the activation of the PAT-3/integrin-RHO-1/RhoA GTPase-LET-502/ROCK (Rho-associated coiled-coil kinase)-regulatory non-muscle myosin light-chain (MLC) phosphorylation signaling pathway, which is dependent on the MLC scaffolding protein ALP-1/ALP-Enigma. The other is mediated by the F-actin-binding protein DEB-1/vinculin and is independent of the MLC phosphorylation pathway. In this study, we identified the svh-7/rtkn-1 gene, encoding a homolog of the RhoA-binding protein Rhotekin, as a regulator of axon regeneration in motor neurons. However, we found that RTKN-1 does not function in the RhoA-ROCK-MLC phosphorylation pathway in the regulation of axon regeneration. We show that RTKN-1 interacts with ALP-1 and the vinculin-binding protein SORB-1/vinexin, and that SORB-1 acts with DEB-1 to promote axon regeneration. Thus, RTKN-1 links the DEB-1-SORB-1 complex to ALP-1 and physically connects phosphorylated MLC on ALP-1 to the actin cytoskeleton. These results suggest that TLN-1 signaling pathways coordinate MLC phosphorylation and recruitment of phosphorylated MLC to the actin cytoskeleton during axon regeneration

Structural evolution of mechanically alloyed Al-12Si/TiB2/h-BN composite powder coating by atmospheric plasma spraying

In the present study, mechanically alloyed Al-12Si/TiB2/h-BN composite powder was deposited onto an aluminum substrate by atmospheric plasma spraying. The effect of mechanical alloying (MA) and plasma spray parameters on composite powder and coating structure were investigated. It has been observed that the MA process has a significant effect on the composite powder morphology and reactivity between the selective powders. Results also demonstrate that, at relatively high milling time h-BN decomposes into B and N and forms a solid solution. Also, it has been found that, the relative amount of the in-situ formed AIN through the reaction between h-BN and Al and/or the decomposition of Al-B-N solid solution is independent from the plasma parameters (arc current and secondary gas flow rate). However, spray parameters remarkably affects the coating hardness due to coarsening of Si during the solidification of the coating. (c) 2009 Elsevier B.V. All rights reserved

Microstructure of plasma-sprayed cast iron splats with different particle sizes

The superior wear-resistant property of cast irons is closely linked with their microstructure, in which graphite formation in plasma-sprayed cast iron coatings causes distinct characteristics owing to its self-lubricating property. Since the solidification rate generally affects graphite formation, the optimum in spray parameters such as substrate temperature, ambient pressure, particle size and spray distance is required to slow down the solidification rate, as well as to improve the adhesive strength of splats. In this study, cast iron splats were induced on an aluminum alloy substrate by plasma spraying using alloyed cast iron powder high in silicon and aluminum in a low pressure argon atmosphere. Then, the effects of particle size on the microstructure and adhesive strength of splats were investigated by introducing the correlation between the solidification rate and the microstructure. Spraying with large particles leads to an increase in the number fraction of disk splats and a slight decrease in their adhesive strength. Cross-sectional observations reveal fine graphite growing in splats nearly perpendicular to the substrate surface