Characterisation of small defects using miniaturised EMAT system

Many surface breaking defects, such as those caused by thermal fatigue or stress corrosion, have finite lateral dimensions. However, much of the research considers significantly larger simulated defects. This paper considers defects with mm-dimensions, and presents a method for characterisation of their length and depth. This is done using non-contact ultrasonic techniques, including a pair of electromagnetic acoustic transducers (EMATs) with significantly reduced size compared to standard industrial EMATs. Defects with dimensions of 1–11 mm length and 0.5–2 mm depth are measured. All information is obtained from a single raster scan of a sample, considering transmission and enhancement of Rayleigh waves, and introducing the defect cross-section. The lateral size resolution for the scan steps chosen is ± 1 mm, and depth resolution is ± 0.5 mm. The method, being non-contact, is also demonstrated on a sample with a 110 μm thick coating

Miniaturised SH EMATs for fast robotic screening of wall thinning in steel plates

Electromagnetic acoustic transducers (EMATs) are well suited to generating and detecting a variety of different ultrasonic wavemodes, without the need for couplant, and they can be operated through some coatings. EMATs can be used to generate shear horizontal (SH) waves, which show promise for fast screening of wall thinning and other defects. However, commercial SH-wave EMATs are not suitable for robotic implementation on ferritic steel due to the large magnetic drag force from the magnets. This article describes the design and characterisation of miniaturised SH guided wave EMATs, which significantly reduce the magnetic drag and enable mounting onto a small crawler robot for sample scanning. The performance of the miniaturised EMATs is characterised and compared to a commercial EMAT. It is shown that signal to noise ratio is reduced, but remains within an acceptable range to use on steel. The bandwidth and directivity are increased, depending on the exact design used. Their ability to detect flat bottomed holes mimicking wall thinning is also tested

Laser Ultrasonic Characterisation of Membranes for Use as MEMS

Germanium (Ge) on Silicon (Si) has the potential to produce a wide variety of devices, including sensors, solar cells and transistors. Modification of these materials so that a suspended membrane layer is formed, through removing regions of the Si substrate, offers the potential for sensors with a more rapid response and higher sensitivity. Such membranes are a very simple micro-electronic mechanical system (MEMS). It is essential to ensure that the membranes are robust against shock and vibration, with well-characterised resonant frequencies, prior to any practical application. We present work using laser interferometry to characterise the resonant modes of membranes produced from Ge or silicon carbide (SiC) on a Si substrate, with the membranes typically having sub-mm lateral dimensions. Two-dimensional scanning of the sample enables visualisation of each mode. The stress measured from the resonant frequencies agrees well with that calculated from the growth conditions. SiC is shown to provide a more robust platform for electronics, while Ge offers better resonant properties. Defects on the membranes alter the resonant mode, and this offers a potential technique for characterising production quality or lifetime testing for the MEMS produced

Ultrasound sensing using the acousto-optic effect in polymer dispersed liquid crystals

Acousto-optic effects are demonstrated in polymer dispersed liquid crystal (PDLC) films, showing promise for applications in ultrasound sensing. The PDLC films are used to image two displacement profiles of an air-coupled flexural transducers resonant modes at 295 kHz and 730 kHz. Results are confirmed using laser vibrometry. The regions on the transducers with the largest displacements are clearly imaged by the PDLC films, with the resolution agreeing well with laser vibrometry scanning. Imaging takes significantly less time than a scanning system (switching time of a few seconds, as compared to 8 hours for laser vibrometry). Heating effects are carefully monitored using thermal imaging, and are found not to be the main cause of PDLC clearing

Acoustic field visualisation using local absorption of ultrasound and thermochromic liquid crystals

Acoustic field and vibration visualisation is important in a wide range of applications. Laser vibrometry is often used for such visualisation, however, the equipment has a high cost and requires significant user expertise, and the method can be slow, as it requires scanning point by point. Here we suggest a different approach to visualisation of acoustic fields in the kHz – MHz range, using paint-on or removable film sensors, which produce a direct visual map of ultrasound displacement. The sensors are based on a film containing thermochromic liquid crystals (TLC), along with a backing/underlay layer which improves absorption of ultrasound. The absorption generates heat, which can be seen by a change in colour of the TLC film. A removable sensor is used to visualise the resonant modes of an air-coupled flexural transducer operated from 410 kHz to 7.23 MHz, and to visualise 40 kHz standing waves in a Perspex plate. The thermal basis of the visualisation is confirmed using thermal imaging. The speed and cost of visualisation makes the new sensor attractive for use in condition monitoring, for fast assessment of transducer quality, or for analysis of acoustic field distribution in power ultrasonic systems

Laser-directed hierarchical assembly of liquid crystal defects and control of optical phase singularities

Topological defect lines are ubiquitous and important in a wide variety of fascinating phenomena and theories in many fields ranging from materials science to early-universe cosmology, and to engineering of laser beams. However, they are typically hard to control in a reliable manner. Here we describe facile erasable “optical drawing” of self-assembled defect clusters in liquid crystals. These quadrupolar defect clusters, stabilized by the medium's chirality and the tendency to form twisted configurations, are shaped into arbitrary two-dimensional patterns, including reconfigurable phase gratings capable of generating and controlling optical phase singularities in laser beams. Our findings bridge the studies of defects in condensed matter physics and optics and may enable applications in data storage, singular optics, displays, electro-optic devices, diffraction gratings, as well as in both optically- and electrically-addressed pixel-free spatial light modulators