Wear mechanisms of 13Cr steel thermally sprayed coatings

Arc wire spray is a well established method to deposit metallic wires to protect mechanical components from wear and corrosion. 13Cr coatings were produced using arc wire spray method. Microstructure of coatings was investigated by MO and SEM. Composition and structure were determined using EDS and RDX. Coatings present a lamellar microstructure with the presence of oxides, pores , resolidified and unmelted particles. Mechanical properties were evaluated by microhardness Vickers. The wear test was conducted by ball-on-disc apparatus according to ASTM G99. The aim of this work is to study the wear mechanism by SEM observation of worn tracks

Effect of Nitrogen on Properties of Na2O-CaO-SrO-ZnO-SiO2 Glasses

Glasses in the Na2O-CaO-SrO-ZnO-SiO2 system have previously been investigated for suitability as a reagent in Al-free glass polyalkenoate cements (GPCs). These materials have many properties that offer potential in orthopedics. However, their applicability has been limited, to date, because of their poor strength. This study was undertaken with the aim of increasing the mechanical properties of a series of these Zn-based GPC glasses by doping with nitrogen to give overall compositions of: 10Na2O-10CaO-20SrO-20ZnO-(40-3x)SiO2-xSi3N4 (x is the no. of moles of Si3N4). The density, glass-transition temperature, hardness, and elastic modulus of each glass were found to increase fairly linearly with nitrogen content. Indentation fracture resistance also increases with nitrogen content according to a power law relationship. These increases are consistent with the incorporation of N into the glass structure in threefold coordination with silicon resulting in extra cross-linking of the glass network. This was confirmed using 29Si MAS-NMR which showed that an increasing number of Q2 units and some Q3 units with extra bridging anions are formed as nitrogen content increases at the expense of Q1 units. A small proportion of Zn ions are found to be in tetrahedral coordination in the base oxide glass and the proportion of these increases with the presence of nitrogen

Mechanical properties of thermally sprayed porous alumina coating by Vickers and Knoop indentation

Depending on the thermal spraying conditions, coatings obtained can present different defects, like pores, cracks and/or unmelted particles, and different surface roughnesses, that can affect the determination of the hardness and elastic modulus. The present work investigates the mechanical properties, determined by means of Knoop and Vickers indentations, of a plasma as-sprayed alumina coating, obtained with a nano-agglomerated powder sprayed using a PTF4 torch, in order to highlight how the surface defects interfere into the indentation process. As a main result, Knoop indentation compared to Vickers one gives less dispersive results (15% and 33%, respectively), that are, in addition, more representative of the coating properties. The mean values obtained are 110 ± 40 GPa for the elastic modulus and 1.75 ± 0.42 GPa for the hardness. In addition, and for the two indenter types used, multicyclic indentation has been performed because it allows a more appropriate characterization of such heterogeneous coatings due to the representation of the mechanical properties as a function of the indentation load and/or the penetration depth, leading to more reliable results according to the depth-variability of the coating microstructure

Mechanical properties, structure, bioactivity and cytotoxicity of bioactive Na-Ca-Si-PO-(N) glasses

peer-reviewedBioactive glasses are able to bond to bone through formation of carbonated hydroxyapatite in body fluids. However, because of their poor strength their use is restricted to non-load-bearing applications. The effects of nitrogen addition on the physical and mechanical properties and structure of bioactive oxynitride glasses in the system Na–Ca–Si–P–O–N have been studied. Glasses with compositions (mol.%): 29Na2O–13.5CaO–2.5P2O5–(55 −3x)SiO2–xSi3N4 (x is the no. of moles of Si3N4) were synthesised with up to 1.5 at% P and 4.1 at% N. A novel 3-step process was used for addition of P and N and this proved successful in minimising weight losses and producing homogeneous glasses with such high SiO2 contents. The substitution of 4.12 at% N for oxygen results in linear increases in density (1.6%), glass transition temperature (6%), hardness (18%) and Young’s modulus (74%). Vickers Indentation Fracture (VIF) resistance (Kifr) was calculated from various relationships depending on the load, indent diagonal, crack lengths and Young’s modulus to hardness (E/H) ratio. Firstly, Meyer’s index n is calculated from the slope of the logarithmic plot of load versus indent diagonal. Then by comparing the experimental slopes of the logarithmic plots of crack lengths versus load it is concluded that the cracking mode is Radial Median type. The substitution of 4.12 at% N for oxygen results in an increase in Kifr of 40%. These increases in properties are consistent with the incorporation of N into the glass structure in three-fold coordination with silicon which results in extra cross-linking of the glass network. The structure of these bioactive oxynitride glasses was investigated by solid state nuclear magnetic resonance (MAS NMR) of 31P and 29Si. The structure reveals that all the N atoms are bonded to Si atoms with the formation of SiO3N, SiO2N2 and Q4 structural units with extra bridging anions at the expense of Q3 units. The bioactivity of the glasses has been evaluated by soaking them in simulated body fluid (SBF) and results confirm that all these oxynitride glasses are bioactive. Cytotoxicity tests based on different concentrations of these bioactive glass powders in a cell growth environment have also shown that they are not cytotoxic

Elaboration of nitride thin films by reactive sputtering

The aim of this paper is first a better understanding of DC reactive magnetron sputtering and its implications, such as the hysteresis effect and the process instability. In a second part, this article is devoted to an example of specific application: Aluminium Nitride. AlN thin films have been deposited by reactive triode sputtering. We have studied the effect of the nitrogen contents in the discharge and the RF bias voltage on the growth of AlN films on Si(100) deposited by triode sputtering. Stoichiometry and crystal orientation of AlN films have been characterized by means of Fourier-transform infrared spectroscopy, X-ray diffraction and secondary electron microscopy. Dense and transparent AlN layers were obtained at high deposition rates. These films have a (002) orientation whatever the nitrogen content in the discharge, but the best crystallised ones are obtained at low value (10%). A linear relationship was observed between the AlN lattice parameter "c" (perpendicular to the substrate surface) and the in-plane compressive stress. Applying an RF bias to the substrate leads to a (100) texture, and films become amorphous. Moreover, the film's compressive stress increases up to a value of 8GPa before decreasing slowly as the bias voltage increases

On the use of response surface methodology to predict and interpret the preferred c-axis orientation of sputtered AlN thin films

International audienceThis paper deals with experimental design applied to response surface methodology (RSM) in order to determine the influence of the discharge conditions on preferred c-axis orientation of sputtered AlN thin films. The thin films have been deposited by DC reactive magnetron sputtering on Si (1 0 0) substrates. The preferred orientation was evaluated using a conventional Bragg-Brentano X-ray diffractometer (θ–2θ) with the CuKα radiation. We have first determined the experimental domain for 3 parameters: sputtering pressure (2–6 mTorr), discharge current (312–438 mA) and nitrogen percentage (17–33%). For the setup of the experimental design we have used a three factors Doehlert matrix which allows the use of the statistical response surface methodology (RSM) in a spherical domain. A four dimensional surface response, which represents the (0 0 0 2) peak height as a function of sputtering pressure, discharge current and nitrogen percentage, was obtained. It has been found that the main interaction affecting the preferential c-axis orientation was the pressure-nitrogen percentage interaction. It has been proved that a Box-Cox transformation is a very useful method to interpret and discuss the experimental results and leads to predictions in good agreement with experiment

Processing and properties of calcium phosphates bioceramics by hot isostatic pressing

Stoichiometric β-tricalcium phosphate (β-TCP), hydroxyapatite (HA) and biphasic calcium phosphate (TCP/HA 60/40 %wt, BCP40) powders were synthesized by chemical precipitation of aqueous solutions of diammonium phosphate and calcium nitrate. After a calcination treatment and a milling step, powders were shaped by slip-casting. The sintering temperature effect on the density and the average grain size was investigated. By natural sintering, densities between 98 and 99.8% were obtained. Hot Isostatic Pressing (HIP) treatment was carried out after a pre-sintering of these materials. Transparent or translucent samples were obtained, indicating a relative density very close to the theoretical value (>99.9%). Mechanical properties (three-point bending strength, fracture toughness, Young's modulus and Vickers hardness) were measured on hipped materials with similar grain size (∼0.7μm)

Mechanical characterization of brittle materials using instrumented indentation with Knoop indenter

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Comparison of conventional Knoop and Vickers hardness of ceramic materials

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