Hydrodynamic Analysis of Binary Immiscible Metallurgical Flow in a Novel Mixing Process: Rheomixing

This paper presents a hydrodynamic analysis of binary immiscible metallurgical flow by a numerical simulation of the rheomixing process. The concept of multi-controll is proposed for classifying complex processes and identifying individual processes in an immiscible alloy system in order to perform simulations. A brief review of fabrication methods for immiscible alloys is given, and fluid flow aspects of a novel fabrication method – rheomixing by twin-screw extruder (TSE) are analysed. Fundamental hydrodynamic micro-mechanisms in a TSE are simulated by a piecewise linear (PLIC) volume-of-fluid (VOF) method coupled with the continuum surface force (CFS) algorithm. This revealed that continuous reorientation in the TSE process could produce fine droplets and the best mixing efficiency. It is verified that TSE is a better mixing device than single screw extruder (SSE) and can achieve finer droplets. Numerical results show good qualitative agreement with experimental results. It is concluded that rheomixing by a TSE can be successfully employed for casting immiscible engineering alloys due to its unique characteristics of reorientation and surface renewal

Numerical analysis of the hydrodynamic behaviour of immiscible metallic alloys in twin-screw rheomixing process

A numerical analysis by a VOF method is presented for studying the hydrodynamic mechanisms of the rheomixing process by a twin-screw extruder (TSE). The simplified flow field is established based on a systematic analysis of flow features of immiscible alloys in TSE rheomixing process. The studies focus on the fundamental microstructure mechanisms of rheological behaviour in shear-induced turbulent flows. It is noted that the microstructure of immiscible alloys in the mixing process is strongly influenced by the interaction between droplets, which is controlled by shearing forces, viscosity ratio, turbulence, and shearing time. The numerical results show a good qualitative agreement with the experimental results, and are useful for further optimisation design of prototypical rheomixing processes

Representation of SO(3) Group by a Maximally Entangled State

A representation of the SO(3) group is mapped into a maximally entangled two qubit state according to literatures. To show the evolution of the entangled state, a model is set up on an maximally entangled electron pair, two electrons of which pass independently through a rotating magnetic field. It is found that the evolution path of the entangled state in the SO(3) sphere breaks an odd or even number of times, corresponding to the double connectedness of the SO(3) group. An odd number of breaks leads to an additional $\pi$ phase to the entangled state, but an even number of breaks does not. A scheme to trace the evolution of the entangled state is proposed by means of entangled photon pairs and Kerr medium, allowing observation of the additional $\pi$ phase.Comment: 4 pages, 3 figure

A Real-Time local path planning method based on SVM for UGV

Path planning is one of essentials of unmanned ground vehicle (UGV). For the case of poor lighting and weather, traditional vision based methods can not extract effective route boundaries to generate reasonable path stably in unstructured road. By ta king advantage of distance-sensing technology (e.g. 64-beam LiDAR), th is paper proposes an efficient real-time path planning approach. In this approach, given grid map fro m 64-bea m LiDAR, obstacles on both sides of the road are regarded as two classes fed to Support Vector Machine (SVM) to generate an initial safe path. During driving, a time weight based least square fitting is adopted to refine path fro m mu ltiple safe paths which will be described by quartic polynomial, providing stable driving route. Co mbined with UGV's state, controls points from the refined path are adopted to generate the final path through Bezier curve fitting. Experiments on real UGV under different road scenario are conducted, showing that the proposed method can obtain stable and reasonable path with promising performance

Prospect of Making Ceramic Shell Mold by Ceramic Laser Fusion

Manufacturing prototypical castings by conventional investment casting not only takes several weeks, but also is prohibitively expensive. Z Corporation in USA, EOS GmbH and IPT in Germany employ the techniques of 3DP and SLS respectively to make directly ceramic shell molds for metal castings. Although those techniques dramatically reduce time expenditure and production cost, each layer cannot be thinner than 50 µm because of using powder to pave layers. The dimensional accuracy and roughness of the castings still cannot meet the specification of precision casting. Therefore, in this paper the ceramic laser fusion (CLF) was used to pave layers. Each layer can be thinner than 25 µm, so that the step effect can be diminished and the workpiece surface can be smoother; drying time will be shortened dramatically. Moreover, the inherent solid-state support formed by green portion has the capability of preventing upward and downward deformation of the scanned cross sections. In order to make shell mold which meets the roughness requirement (Rq=3.048µm) of the precision casting, following issues have to be further studied: (1) design a proper ceramic shell mold structure, (2) design a paving chamber for paving a complete green layer which can be easily collapsed, (3) cut down drying time, (4) optimize laser scanning process parameters with the smallest distortion, (5) eliminate sunken area, (6) reduce layer thickness to less than13µm, (7) control power to guarantee the energy uniformly absorbed by workpiece, and (8) develop a method which can directly clean green portion in cavity from gate.Mechanical Engineerin