Research on the Improvement Effect and Mechanism of Micro-Scale Structures Treated by Laser Micro-Engraving on 7075 Al Alloy Tribological Properties

During various applications in aerospace, ships, autos, and aircraft, 7075 Al alloy will frequently contact other materials, and therefore suffer from slight abrasion. However, the poor tribological properties of 7075 Al alloy greatly affect its performance and life length, leading to limitations in its application. Preparing roughness structures on the surface is regarded as a promising method to improve the properties of materials. However, the tribological properties of 7075 Al alloy cannot be enhanced significantly by roughness structures in complex dynamic changeable environments, owing to the incomplete understanding of the effect of roughness structures. Given the above issues, in this paper, micro-scale structures (linear grooves, gridding grooves, and arc grooves) were designed and prepared on 7075 Al alloy surfaces by a surface treatment (laser micro-engraving), which provides excellent controllability of the morphology and dimensions of as-prepared roughness structures. The tribological properties of the as-prepared surfaces were investigated systemically. The effect of micro-scale structures on the tribological properties was studied. The wear mechanism and tribological properties improvement mechanism of the surfaces were clarified. Furthermore, the effect degree of the enhancement factors of the micro-scale structures on the tribological properties was explored under different conditions. The results indicate that the micro-scale structures play an important role in improving the tribological properties of Al alloy under different sliding speeds. The improvement mechanism can be summarized by four factors. However, the effect degrees of these factors on the tribological properties exhibit considerable differences. This study not only develops specific micro-scale structures that can dramatically improve the tribological properties of 7075 Al alloy under different conditions, but also offers guidance for the construction of appropriate roughness structures that can dramatically improve the tribological properties of Al alloy according to the friction conditions

Deflection Mechanism and Treatment Technology of Permanent Derrick of Freeze Sinking on Deep Alluvium

Aiming at the problems of deflection and operation safety of permanent derrick of freeze sinking shafts, the mechanism analysis of uneven settling of the derrick foundations in frost-thawed soil was conducted. In addition, research on ground stabilization and derrick deviation rectification technologies was also studied in this paper based on the engineering practice of derrick of auxiliary shaft in the Dingji Coal Mine. Firstly, since the soil texture and artificial freeze temperature field are uneven, the bearing capacity and compression modulus of soil mass decrease after freeze thawing, resulting in uneven settlement of the foundation soil of the derrick footing and causing the deflection of the derrick. The finite element numerical analysis indicates that, in the event of uneven settling, the greatest tensile stress in the derrick structure of Dingji auxiliary shaft increased by 39.83% and the largest pressure stress increased by 33.33%. Secondly, this study used sleeve valve pipe single-fluid static pressure grouting technology to reinforce the foundation of the derrick footing. The reinforced depth of grouting is 32 m, and every derrick foundation has adopted three circles of grouting holes for grouting reinforcement. Meanwhile, the hydraulic synchronous jacking system was used to rectify the deviation of the derrick, restoring the centre line of derrick ascension to the original design state. Finally, the practice of grouting, foundation consolidation, and derrick deviation rectification projects of the Dingji auxiliary shaft suggest that, after grouting reinforcement, the rate of foundation settlement is gradually decreased and tends to be stable. This has resulted in uniform settlement, and through four basic jacking, the deflection of the derrick has been corrected to its initial design state

A Convenient and High-Efficient Laser Micro-Engraving Treatment for Controllable Preparation of Microstructure on Al Alloy

Surface microstructure preparation offers a promising approach for overcoming the shortcomings of Al alloy, such as poor friction resistance, low hardness and weak corrosion resistance to corrosive liquid. Though many methods for the surface microstructure preparation of Al alloy have been developed, it is difficult for most of the reported methods to regulate the as-prepared microstructure, meaning that the properties of Al alloy cannot be improved efficiently by the microstructure. Thus, the application of microstructure surface of Al alloy and microstructure preparation technology is severely limited. Aimed at this issue, a simple, convenient, high-efficient, low-cost micro-scale roughness structure construction approach that is suitable for engineering application (laser micro-engraving) was developed. The as-prepared microstructure on Al alloy surface formed by laser micro-engraving was investigated systemically. The morphology and formation mechanism of the microstructure were examined. Meanwhile, the effect of laser parameters on morphology, geometrical dimensions and composition of microstructure was investigated. The results indicate that the morphology of microstructure is affected by the overlap degree of molten pool greatly. When each molten pool does not overlap with others, successive individual pits can be constructed. When each molten pool overlaps with others for one time, successive overlapping pits will form. As the overlap degree of the molten pool further increases (overlapping with others for more than one time), the successive pits can become grooved. Because of the influence of laser beam pulse frequency and scanning speed on the diameter and distance of the molten pools, the morphology and geometrical dimensions of microstructure can vary greatly with laser parameters. As the laser beam scanning speed increases, the geometrical dimensions of as-prepared microstructure reduce significantly. In contrast, with the increase of laser beam pulse frequency, the geometrical dimensions change in a complicated manner. However, the chemical composition of microstructure is slightly affected by laser parameters. More importantly, a relationship model was successfully established, which could be used to predict and regulate the geometrical dimensions of microstructure treated by laser micro-engraving. Controllable preparation of microstructure on Al alloy is realized, leading that specific microstructure can be prepared rapidly and accurately instead of suffering from long-time experimental investigation in the future

Effect of defatted flaxseed gum powder addition on the quality of sesame paste

The study explored the influence of defatted flaxseed gum powder (DFGP) on the stability and quality of sesame paste by measuring and analyzing its composition, color, texture, particle size, centrifugal oil separation rate, rheological properties, and microstructure. The results showed that the moisture and polysaccharide content of sesame paste was increased as the DFGP increased. Additionally, the hardness, gumminess, and chewiness of the sesame paste was improved, while the presence of particles with small particle size (1–100 ​μm) was decreased. The rate of oil precipitation was reduced by 28.99% when the amount of DFGP was 6%. The sesame paste samples exhibited pseudoplastic behavior, demonstrating shear thinning. As the shear rate increased, the apparent viscosity of sesame paste gradually decreased. Both the storage modulus (G′) and the loss modulus (G″) increased as the shear frequency increased. The microstructure observation revealed that protein and oil were evenly distributed in the sesame paste system, and the addition of DFGP enhanced the bonding between oil and protein. This study can provide valuable references for high-quality sesame paste products in the food industry

Characteristics and Stabilization Mechanism of Three-Phase Foam: Improving Heavy Oil Recovery via Steam Stimulation through Two-Dimensional Visual Model

There is a problem of a rapid decline in production caused by the repeated heating of the near-wellbore zone during steam stimulation. Finding a suitable foam system to expand the area of the steam chamber and slow down the rapid production of hot water during the recovery process can effectively improve the effect of steam stimulation. In this paper, CGS foam was prepared with high-temperature-resistant surfactant GD, graphite particles, and clay particles. Through the study of foam properties, it was found that with the addition of particles, the strength of the foam’s liquid film, half-life time, and temperature resistance was greatly improved. The appropriate permeability of the CGS foam and the movement characteristics of it in formations with different permeabilities were studied through a plugging experiment with a sand pack. The plugging performances of the GD foam, CGS foam, and pure particles in a simulated reservoir were compared. The development of the steam cavity during the steam stimulation process and the influence of injecting GD foam and CGS foam on the flow in the simulated reservoir were studied through a two-dimensional visualization model. The temperature resistance and stability of the CGS foam were better than those of GD foam in the simulated formation

Field-driven design and performance evaluation of dual functionally graded triply periodic minimal surface structures for additive manufacturing

Triply periodic minimal surface (TPMS) structures prepared by additive manufacturing (AM) have been widely used in aerospace and thermal management systems due to their functional advantages such as high specific strength and excellent heat transfer coefficient. However, lattices with uniform or simple gradients cannot match the regional diversity needs of functional advantages in service. This study proposed a field-driven AM data processing framework for dual functionally graded TPMS lattices. For unified data processing, mathematical functions, simulated outcomes, and geometric models were transformed into fields. I-WP and Diamond units were selected as the primitive and filling structures of Ti-6Al-4V lattices, respectively. According to the functional requirements, the gradient distribution design guided by the simulated stress field is completed through the proposed framework. The results illustrate that the field-driven dual graded lattices present superior compressive mechanical response. At almost equal volume fractions, their compressive strength is approximately 100% more than that of primitive lattices and 69% greater than that of dual uniform lattices. Furthermore, the dual lattices have larger specific surface areas than the primitive lattices, making them better at heat insulation and heat dissipation. This field-driven digital framework will show enormous potential in the matching design of functionally graded lattices