Loading and Contact Stress Analysis on the Thread Teeth in Tubing and Casing Premium Threaded Connection

Loading and contact stress distribution on the thread teeth in tubing and casing premium threaded connections are of great importance for design optimization, pretightening force control, and thread failure prevention. This paper proposes an analytical method based on the elastic mechanics. This is quite different from other papers, which mainly rely on finite element analysis. The differential equation of load distribution on the thread teeth was established according to equal pitch of the engaged thread after deformation and solved by finite difference method. Furthermore, the relation between load acting on each engaged thread and mean contact stress on its load flank is set up based on the geometric description of thread surface. By comparison, this new analytical method with the finite element analysis for a modified API 177.8 mm premium threaded connection is approved. Comparison of the contact stress on the last engaged thread between analytical model and FEM shows that the accuracy of analytical model will decline with the increase of pretightening force after the material enters into plastic deformation. However, the analytical method can meet the needs of engineering to some extent because its relative error is about 6.2%~18.1% for the in-service level of pretightening force

A Study on the Influential Factors of Stress Corrosion Cracking in C110 Casing Pipe

In this paper, we analyze the potential factors affecting the hydrogen sulfide type of stress corrosion cracking in C110 casing pipes. In order to further study these cracking factors, the methods of material property testing, scanning electron microscopy, XRD, TEM, and 3D ultra-depth-of-field were applied in the experiments. Besides that, an HTHP autoclave was independently designed by the laboratory to simulate the actual corrosion environment, and the potential factors affecting the stress corrosion cracking of C110 casing pipes were determined. The test results showed that the chemical composition, metallographic structure, hardness, and non-metallic inclusions of the two types of C110 casing pipes were all qualified. In fact, there remains a risk of stress corrosion cracking when the two kinds of C110 casing pipes serve under long-term field-working conditions. It is considered in this paper that the precipitates on the material surface, stress damage, and pitting corrosion are all critical factors affecting the stress corrosion cracking of casing pipes

Leakage Model of Tubing and Casing Premium Connection Based on Sinusoidal Contact Simulation between Rough Surfaces

This paper proposed a semi-theoretical model to quantitatively predict leakage rate of tubing and casing premium connections. The geometric parameters of the sealing surface profile approximated by a sinusoidal micro-convex surface were first obtained based on the random normal distribution sampling method. With the actual area prediction formula for elastic–plastic contact of an axisymmetric sinusoidal micro-convex body based on the equivalent simulation principle, the circumferential leakage width and radial average leakage height of the micro-leakage channel between sealing surfaces were then acquired with the surface roughness and geometric mean contact pressure. At last, the actual micro-leakage rate of the premium connection was derived by considering the non-uniform contact pressure distribution between sealing surfaces. An example was investigated to validate the model and reveal the sealing and leakage characteristics, and anti-leakage measures were proposed. The results show that average contact pressure, circumferential leakage width, and radial average leakage height between sealing surfaces were non-uniformly distributed. The leakage rate of a premium connection decreases exponentially with an increase in radial interference between sealing surfaces. In order to reduce leakage rate, it is beneficial to increase radial interference and lower sealing surface roughness