Controllable Preparation of Monodisperse Microspheres Using Geometrically Mediated Droplet Formation in a Single Mold

We present a surfactant-free fabrication method for simultaneous generation of monodisperse microspheres with controllable size manner. Droplets that become microspheres by solidification processes are made in a two-step process: capillary rising-induced fluid division and wetting of immiscible fluid in a micromold. Design of the mold geometry and the monomer concentration primarily determines the microsphere size and the size distribution. Furthermore, the synergistic effect of two parameters is able to efficiently manipulate the microsphere sizes from submicrometers to a few hundred micrometers

Controlled Fabrication of Multicompartmental Polymeric Microparticles by Sequential Micromolding via Surface-Tension-Induced Droplet Formation

Polymeric multicompartmental microparticles have significant potential in many applications due to the capability to hold various functions in discrete domains within a single particle. Despite recent progress in microfluidic techniques, simple and scalable fabrication methods for multicompartmental particles remain challenging. This study reports a simple sequential micromolding method to produce monodisperse multicompartmental particles with precisely controllable size, shape, and compartmentalization. Specifically, our fabrication procedure involves sequential formation of primary and secondary compartments in micromolds via surface-tension-induced droplet formation coupled with simple photopolymerization. Results show that monodisperse bicompartmental particles with precisely controllable size, shape, and chemistry can be readily fabricated without sophisticated control or equipment. This technique is then extended to produce multicompartmental particles with controllable number of compartments and their size ratios through simple design of mold geometry. Also, core–shell particles with controlled number of cores for primary compartments can be readily produced by simple tuning of wettability. Finally, we demonstrate that the as-prepared multicompartmental particles can exhibit controlled release of multiple payloads based on design of particle compositions. Combined, these results illustrate a simple, robust, and scalable fabrication of highly monodisperse and complex multicompartmental particles in a controlled manner based on sequential micromolding

Double Hydrophilic Janus Cylinders at an Air–Water Interface

Colloidal particles spontaneously attach to the interface between two immiscible fluids to minimize the interfacial area between the two phases. The shape and wettability of particles have a strong influence on their configuration and interactions at fluid–fluid interfaces. In this study, we investigate the behavior of asymmetrically hydrophilic Janus cylinders (or double hydrophilic Janus cylinders with two different hydrophilic regions) trapped at an air–water interface. We find that these double hydrophilic Janus cylinders with aspect ratios of 0.9, 1.2, and 2.4 adopt both end-on and tilted configurations with respect to the interface. Our numerical calculations show that the coexistence of these configurations is a result of multiple energy minima present in the attachment energy profile that can be represented as a complex energy landscape. Double hydrophilic Janus cylinders with tilted orientations induce hexapolar interface deformation, which accounts for the pair interactions between the particles as well as the nondeterministic assembly behaviors of these particles at the interface

Beauty of Lotus is More than Skin Deep: Highly Buoyant Superhydrophobic Films

We develop highly buoyant superhydrophobic films that mimic the three-dimensional structure of lotus leaves. The high buoyancy of these structure stems from mechanically robust bubbles that significantly reduce the density of the superhydrophobic films. These highly buoyant superhydrophobic films stay afloat on water surface while carrying a load that is more than 200 times their own weight. In addition to imparting high buoyancy, the incorporation of robust hydrophilic bubbles enables the formation of free-standing structures that mimic the water-collection properties of Namib Desert beetle. We believe the incorporation of robust bubbles is a general method that opens up numerous possibilities in imparting high buoyancy to different structures that needs to stay afloat on water surfaces and can potentially be used for the fabrication of lightweight materials. (Image on the upper left reproduced with permission from Yong, J.; Yang, Q.; Chen, F.; Zhang, D.; Du, G.; Si, J.; Yun, F.; Hou, X. A Bioinspired Planar Superhydrophobic Microboat. <i>J. Micromech. Microeng.</i> 2014, 24, 035006. Copyright 2014 IOP Publishing.

Palladium Nanocatalysts Immobilized on Functionalized Resin for the Direct Synthesis of Hydrogen Peroxide from Hydrogen and Oxygen

The direct synthesis of hydrogen peroxide (DSHP) from H₂ and O₂ is conceptually the most ideal and straightforward reaction for producing H₂O₂ in industry. However, precisely tailored catalysts are still in progress for large scale production. Here, we report highly efficient and industrially relevant catalysts for the direct synthesis of H₂O₂ from H₂ and O₂ prepared by the immobilization of Pd nanocatalysts onto a functionalized resin. The continuous production of 8.9 wt % H₂O₂ and high productivity (180 g of H₂O₂ (g of Pd)⁻¹ h^–1) is achieved under intrinsically safe and less-corrosive conditions without any loss of activity. We expect this approach is a substantial improvement of nanocatalysts for direct synthesis of hydrogen peroxide from hydrogen and oxygen and will greatly accelerate the industrially relevant process of on site production of hydrogen peroxide soon

A Rapid One-Step Fabrication of Patternable Superhydrophobic Surfaces Driven by Marangoni Instability

We present a facile and inexpensive approach without any fluorinated chemistry to create superhydrophobic surface with exceptional liquid repellency, transportation of oil, selective capture of oil, optical bar code, and self-cleaning. Here we show experimentally that the control of evaporation is important and can be used to form superhydrophobic surface driven by Marangoni instability: the method involves in-situ photopolymerization in the presence of a volatile solvent and porous PDMS cover to afford superhydrophobic surfaces with the desired combination of micro- and nanoscale roughness. The porous PDMS cover significantly affects Marangoni convection of coating fluid, inducing composition gradients at the same time. In addition, the change of concentration of ethanol is able to produce versatile surfaces from hydrophilic to superhydrophobic and as a consequence to determine contact angles as well as roughness factors. In conclusion, the control of evaporation under the polymerization provides a convenient parameter to fabricate the superhydrophobic surface, without application of fluorinated chemistry and the elegant nanofabrication technique