Thermodynamic analysis of methanation of palm empty fruit bunch (PEFB) pyrolysis oil with and without in situ CO2 sorption

Thermodynamic equilibrium analysis for conversion of palm empty fruit bunch (PEFB) bio-oil to methane using low-temperature steam reforming (LTSR) process was conducted by assuming either isothermal or adiabatic condition, with and without sorption enhancement (SE-LTSR), with CaO(S) or Ca(OH)2(S) as CO2 sorbent. Temperatures of 300-800 K, molar steam to carbon (S/C) ratios of 0.3-7.0, pressures of 1-30 atm and molar calcium to carbon ratios (Ca:C) of 0.3-1.0 were simulated. For reasons of process simplicity, the best conditions for CH4 production were observed for the adiabatic LTSR process without sorption at S/C between 2.5 and 3 (compared to the stoichiometric S/C of 0.375), inlet temperature above 450 K, resulting in reformer temperature of 582 K, where close to the theoretical maximum CH4 yield of 38 wt % of the simulated dry PEFB oil was obtained, resulting in a reformate consisting of 44.5 vol % CH4, 42.7 vol % CO2 and 12.7 vol % H2 and requiring only moderate heating mainly to partially preheat the reactants. Temperatures and S/C below these resulted in high risk of carbon by-product

Autothermal reforming of palm empty fruit bunch bio-oil: thermodynamic modelling

This work focuses on thermodynamic analysis of the autothermal reforming of palm empty fruit bunch (PEFB) bio-oil for the production of hydrogen and syngas. PEFB bio-oil composition was simulated using bio-oil surrogates generated from a mixture of acetic acid, phenol, levoglucosan, palmitic acid and furfural. A sensitivity analysis revealed that the hydrogen and syngas yields were not sensitive to actual bio-oil composition, but were determined by a good match of molar elemental composition between real bio-oil and surrogate mixture. The maximum hydrogen yield obtained under constant reaction enthalpy and pressure was about 12 wt% at S/C = 1 and increased to about 18 wt% at S/C = 4; both yields occurring at equivalence ratio Φ of 0.31. The possibility of generating syngas with varying H2 and CO content using autothermal reforming was analysed and application of this process to fuel cells and Fischer-Tropsch synthesis is discussed. Using a novel simple modelling methodology, reaction mechanisms were proposed which were able to account for equilibrium product distribution. It was evident that different combinations of reactions could be used to obtain the same equilibrium product concentrations. One proposed reaction mechanism, referred to as the ‘partial oxidation based mechanism’ involved the partial oxidation reaction of the bio-oil to produce hydrogen, with the extent of steam reforming and water gas shift reactions varying depending on the amount of oxygen used. Another proposed mechanism, referred to as the ‘complete oxidation based mechanism’ was represented by thermal decomposition of about 30% of bio-oil and hydrogen production obtained by decomposition, steam reforming, water gas shift and carbon gasification reactions. The importance of these mechanisms in assisting in the eventual choice of catalyst to be used in a real ATR of PEFB bio-oil process was discussed