Microporous poly- and monocrystalline diamond films produced from chemical vapor deposited diamond-germanium composites

We report on a novel method for porous diamond fabrication, which is based on the synthesis of diamond-germanium composite films followed by etching of Ge component. The composites were grown by microwave plasma assisted CVD in CH4-H2-GeH4 mixtures on (100) silicon, microcrystalline- and single-crystal diamond substrates. The structure and the phase composition of the films before and after the etching were analyzed with scanning electron microscopy and Raman spectroscopy. The films revealed a bright emission of GeV color centers due to diamond doping with Ge, as evidenced by photoluminescence spectroscopy. The possible applications of the porous diamond films include thermal management, surfaces with superhydrophobic properties, chromatography, supercapacitors etc

Technology Features of Diamond Coating Deposition on a Carbide Tool

The production of carbide tools with polycrystalline diamond coatings, which are used for processing modern carbon composite materials, includes a number of technological techniques that ensure reliable adhesion of the coating to the substrate. This review examines these features of substrate-surface pretreatment to improve adhesion, which includes chemical etching, mechanical hardening, modification by ion beams, plasma treatment and application of buffer layers between the substrate and the coating. This review also discusses the advantages and disadvantages of the most common methods for obtaining polycrystalline diamond coatings using hot filament and deposition of coatings from microwave plasma

Technology Features of Diamond Coating Deposition on a Carbide Tool

The production of carbide tools with polycrystalline diamond coatings, which are used for processing modern carbon composite materials, includes a number of technological techniques that ensure reliable adhesion of the coating to the substrate. This review examines these features of substrate-surface pretreatment to improve adhesion, which includes chemical etching, mechanical hardening, modification by ion beams, plasma treatment and application of buffer layers between the substrate and the coating. This review also discusses the advantages and disadvantages of the most common methods for obtaining polycrystalline diamond coatings using hot filament and deposition of coatings from microwave plasma

Effect of diamond seeds size on the adhesion of CVD diamond coatings on WC-Co instrument

In this study, we investigated the effect of the size of diamond seeds on the adhesion of multilayered polycrystalline diamond (PCD) films, grown by microwave plasma-assisted chemical vapor deposition (MPCVD). For that, identical WC-Co substrates were separately seeded by a set of diamond powders with various average particle sizes from water-based suspensions using similar seeding procedures. This investigation included powders with a difference in particle sizes of nearly 3 orders of magnitude: from 5 nm up to 2-4 μm. Seeded substrates were used to grow 8-10 μm thick multilayered PCD films using MPCVD with time-limited cycling injections of N2 gas. The Raman spectra and scanning electron microscopy (SEM) studies showed the similarity of microstructure and phase composition of all grown films, which confirmed that all films were grown in similar conditions. The performed scratch tests revealed sufficient differences in the adhesion of the films seeded with different diamond particles. The PCD film grown on 250-500 nm particles delaminated even before any mechanical investigations. The substrates seeded with 50 nm particles allowed the formation of the stable PCD film, but it started flaking under a load as small as 15 N. The 2-4 μm powder allowed the formation of PCD film with decent adhesion, which had local flaking under scratch test, which can be explained by the inhomogeneity of seeds distribution. Detonation nanodiamond (DND) powders allowed the formation of continuous diamond films with decent adhesion, however, powders with positive zeta potential were superior due to a much lower agglomeration of separate particles