Numerical modelling and experimental validation of the effect of ultrasonic melt treatment in a direct-chill cast AA6008 alloy billet

EPSRC; Future LiME Hu

Structure refinement upon ultrasonic melt treatment in a DC-casting launder

2020 The Author(s). This work focuses on ultrasonic melt treatment (UST) in a launder upon pilotscale direct chill (DC) casting of 152-mm-diameter billets from an AA6XXX alloy with Zr addition. Two casting temperatures (650 C and 665 C) were used to assess their effect on the resulting microstructure (grain size, particle size, and number density). Structure refinement results show the feasibility of UST in the DC casting launder. This is quantified through the corresponding reduction of grain size by around 50% in the billet center, or more towards the billet surface, reduction of the average Al3Zr particle size, and increase in the particle number density. A higher Al3Zr particle density was obtained when the alloy was cast at 665 C. Numerical simulation results and suggestions on how to improve the treatment quality of UST in DC casting launder are also provided.EPSRC (UK) projects UltraMelt2 (EP/R011001/1, EP/R011044/1,and EP/R011095/1)

Multiphysics Modelling of Ultrasonic Melt Treatment in the Hot-Top and Launder during Direct-Chill Casting: Path to Indirect Microstructure Simulation

Copyright: © 2021 by the authors. This study concerns the numerical simulation of two competing ultrasonic treatment (UST) strategies for microstructure refinement in the direct-chill (DC) casting of aluminium alloys. In the first, more conventional, case, the sonotrode vibrating at 17.3 kHz is immersed in the hop-top to treat the sump melt pool, in the second case, the sonotrode is inserted between baffles in the launder. It is known that microstructure refinement depends on the intensity of acoustic cavitation and the residence time of the treated fluid in the cavitation zone. The geometry, acoustic field intensity, induced flow velocities, and local temperature are factors which affect this treatment. The mathematical model developed in this work couples flow velocity, acoustics modified by cavitation, heat transfer, and solidification at the macroscale, with Lagrangian refiner particles, used to determine: (a) their residence time in the active zones, and (b) their eventual distribution in the sump as a function of the velocity field. This is the first attempt at using particle models as an efficient, though indirect, alternative to microstructure simulation, and the results indicate that UST in the launder, assisted with baffle separators, yields a more uniform distribution of refining particles, avoiding the strong acoustic streaming jet that, otherwise, accompanies hot-top treatment, and may lead to the strong segregation of refining particles. Experiments conducted in parallel to the numerical studies in this work appeared to support the results obtained in the simulation.EPSRC (UK), under the UltraMelt 2 project, grant numbers EP/R011001/1, EP/R011044/1, and EP/R011095/1

Comparative analysis of structure and properties of Nb-B inoculated direct chill cast AA4032 alloy extruded from as-cast and homogenised conditions

Copyright © 2022 The Author(s). Al-Si wrought piston alloys can lack properties due to inefficient grain refining. A novel Al-Nb-B grain refiner was introduced some time ago, but has still not been assessed in industry for wrought alloys. This paper describes the first trial of Al-Ni-B addition and its impact on the full-scale manufacturing, structure, and properties of the AA4032 products extruded with and without billet homogenization. It is shown that Nb-B inoculation gives opportunities not only to have a refined as-cast structure but also a more homogenous distribution of the solute. In contrast, homogenization drives nucleation and coarsening of the Mg2Si phase that is retained during further extrusion and heat treatment also affecting the precipitation and properties. It was observed that non-homogenized specimens perform better during machining and tensile testing compared to homogenized specimens. The results are supported by electron microscopy investigations of microstructure formation during different steps in downstream processing.UK Engineering and Physical Science Research Council (EPSRC Grant: The Future Liquid Metal Engineering Research Hub, under grant number EP/N007638/1); Constellium

Yield response, nutritional quality and water productivity of tomato (Solanum lycopersicum L.) are influenced by drip irrigation and straw mulch in the coastal saline ecosystem of Ganges Delta, India

In the coastal zone of the Ganges Delta, water shortages due to soil salinity limit the yield of dry season crops. To alleviate water shortage as a consequence of salinity stress in the coastal saline ecosystem, the effect of different water-saving (WS) and water-conserving options was assessed on growth, yield and water use of tomato; two field experiments were carried out at Gosaba, West Bengal, India in consecutive seasons during the winter of 2016–17 and 2017–18. The experiment was laid out in a randomized block design with five treatments viz., surface irrigation, surface irrigation + straw mulching, drip irrigation at 100% reference evapotranspiration (ET0), drip irrigation at 80% ET0, drip irrigation at 80% ET0 + straw mulching. Application of drip irrigation at 80% ET0 + straw mulching brought about significantly the highest fruit as well as the marketable yield of tomato (Solanum lycopersicum L.). The soil reaction (pH), post-harvest organic carbon, nitrogen, phosphorus and potassium (N, P and K) status and soil microbial population along with the biochemical quality parameters of tomato (juice pH, ascorbic acid, total soluble solids and sugar content of fruits) were significantly influenced by combined application of drip irrigation and straw mulching. Surface irrigation significantly increased the salinity level in surface and sub-surface soil layers while the least salinity development was observed in surface mulched plots receiving irrigation water through drip irrigation. The highest water productivity was also improved from drip irrigation at 80% ET0 + straw mulched plots irrespective of the year of experimentation. Such intervention also helped in reducing salinity stress for the tomato crop. Thus, straw mulching along with drip irrigation at 80% ET0 can be recommended as the most suitable irrigation option for tomato crop in the study area as well as coastal saline regions of South Asia. Finally, it can be concluded that the judicious application of irrigation water not only increased growth, yield and quality tomatoes but also minimized the negative impact of soil salinity on tomatoes grown in the coastal saline ecosystem of Ganges Delta

Surgery of primary melanomas

Surgery remains the mainstay of melanoma therapy, regardless of the tumor site. Only the early diagnosis combined with proper surgical therapy currently gives patients affected by this malignancy the chance for a full cure. The main goal of surgical therapy is to provide the local control of the disease and to secure long-term survival of the patient without reasonable functional and esthetic impairment. The recommended method of biopsy-excisional biopsy, as an initial diagnostic and, to some extent, therapeutic procedure-is performed under local anesthesia as an elliptical incision with visual clear margins of 1-3 mm and with some mm of subcutaneous tissue. The extent of radical excision of the primary tumor (or scar after excisional biopsy) is based on the histopathologic characteristics of the primary tumor and usually consists of 1-2 cm margins with primary closure. The philosophy behind conducted randomized clinical trials has been to find the most conservative surgical approach that is able to guarantee the same results as more demolitive treatment. This has been the background of the trials designed to define the correct margins of excision around a primary cutaneous melanoma. Much less definition can be dedicated to the surgical management of patients with non-cutaneous melanomas

Current practice of trabeculectomy in a cohort of experienced glaucoma surgeons in Australia and New Zealand

Background/Objectives: To evaluate current routine trabeculectomy technique preferences among Australian and New Zealand Glaucoma Society surgeons regularly performing trabeculectomy surgery. Subjects/Methods: Survey of experienced surgeons who perform trabeculectomy. Results: Forty-nine surgeons (33 male:16 female) participated in the survey. Trabeculectomy was performed as day surgery (39/47, 83.0%) under local anesthesia (44/47, 93.6%). The surgical techniques most commonly used were a corneal traction suture (44/47, 93.6%), fornix-based conjunctival flap (43/47, 91.5%) and half-thickness scleral flap (38/47, 81.0%). Mitomycin C antifibrotic agent was used in routine cases by 45/46 (97.8%) surgeons. Surgeons applied the antifibrotic agent under the Tenon layer with a pledget (36/46, 78.2%) with a concentration of 0.02% (37/46, 80.4%) for 2 (11/46, 23.9%) or 3 min (30/46, 65.2%). The Kelly (26/46, 56.5%) and the Khaw Descemet (19/46, 41.3%) punches were used to perform the sclerostomy. Most surgeons performed a peripheral iridectomy in all phakic patients (46/47, 97.9%), but less commonly in pseudophakic patients (34/47, 72.3%). Techniques for closure of the limbal conjunctival edge were quite varied with a combination of suturing including purse string (21/47, 57.4%), wing (20/47, 42.6%) and horizontal mattress sutures (33/47, 70.2%). Surgeons reviewed their routine patients four times in the first month (29/47, 61.7%) and continued the postoperative topical steroids for 3–4 months (28/47, 59.6%). Conclusions: Although a wide range of techniques for trabeculectomy exists among surgeons, there are consistent procedures currently in use to optimize patient outcomes. This report will assist surgeons in choosing which surgical techniques fit their best practice