Partial replacement of glass fiber by woven kenaf in hybrid composites and its effect on monotonic and fatigue properties

Natural–synthetic fiber hybrid composites offer a combination of high mechanical properties from the synthetic fibers and the advantages of renewable fibers to produce a material with highly specific and determined properties. In this study, plain-woven kenaf/glass reinforced unsaturated polyester (UP) hybrid composites were fabricated using the hand lay-up method with a cold hydraulic press in a sandwich-configuration laminate. The glass was used as a shell with kenaf as a core, with an approximate total fiber content of 40%. Three glass/kenaf weight ratios percentages of (70/30)% (H1), (55/45)% (H2), and (30/70)% (H3) were used to fabricate hybrid composites. Also pure glass/UP and kenaf/UP were fabricated for comparison purposes. Monotonic tests, namely tensile, compression, and flexural strengths of the composites, were performed. The morphological properties of tensile and compression failure of kenaf and hybrid composites were studied. In addition, uniaxial tensile fatigue life of hybrid composites were conducted and evaluated. The results revealed that the hybrid composite (H1) offered a good balance and the best static properties, but in tensile fatigue loading (H3) displayed low fatigue sensitivity when compared with the other hybrid composites

Effects of Kenaf Fiber Orientation on Mechanical Properties and fatigue Life of Glass/Kenaf Hybrid Composites

The objectives of this work were to investigate the effect of kenaf fiber alignment on the mechanical and fatigue properties of kenaf/glass hybrid sandwich composites. Three types of kenaf fibers were used, namely, non-woven random mat, unidirectional twisted yarn, and plain-woven kenaf. A symmetric sandwich configuration was constructed with glass as the shell and kenaf as the core with a constant kenaf/glass weight ratio of 30/70% and a volume fraction of 35%. Tensile, compression, flexural, and fully reversed fatigue tests were conducted, and a morphological study of the tensile failure surface of each hybrid composite was carried out. The non-woven mat kenaf hybrid had poor properties for all tests, while the unidirectional kenaf hybrid composite possessed higher tensile strength and similar compressive properties compared with the woven kenaf. Hybridization with kenaf fibers improved the fatigue degradation coefficient of the final composites to 6.2% and 6.4% for woven and unidirectional kenaf, respectively, compared with 7.9% for non-woven. Because woven kenaf hybrid composite is lightweight, environment friendly, and has a considerable balance in static and fatigue strengths with low fatigue sensitivity in bidirectional planes compared to glass, it is strongly recommended for structural applications

Effects of processing method, moisture content, and resin system on physical and mechanical properties of woven kenaf plant fiber composites

Effects of the processing method, moisture content, and polymer type were evaluated relative to the physical and mechanical properties of composites based on natural plants. When kenaf was heated above the glass transition temperature of lignin, there was a reduction in moisture content by more than 8% of the total weight of the raw material. To investigate polymer behavior, the raw material was reinforced with three types of polymers: epoxy, unsaturated polyester (UP), and vinyl ester fabricated using hand lay-up with cold press (HCP) and vacuum infusion (VI). The results of (HCP) showed a noticeable improvement in tensile and flexural strength and their moduli for all types of polymer used compared with (VI), in ascending order from UP and vinyl ester to epoxy. Using the HCP method, the tensile strength improved considerably, by 60% for epoxy, 59% for UP, and 250% for vinyl ester, while flexural strength was enhanced by 16% for epoxy, 126% for UP, and 117% for vinyl ester compared to VI. Impact results showed a slight or no improvement in absorbed energy

Mechanical performance of unstitched and silk fiber-stitched woven kenaf fiber reinforced epoxy composites

Fiber composites are known to have poor through-thickness mechanical properties due to the absence of a Z-direction binder. This issue is more critical with the use of natural fibers due to their low strength compared to synthetic fibers. Stitching is a through-thickness toughening method that is used to introduce fibers in the Z-direction, which will result in better through-thickness mechanical properties. This research was carried out to determine the mechanical properties of unstitched and silk fiber-stitched woven kenaf-reinforced epoxy composites. The woven kenaf mat was stitched with silk fiber using a commercial sewing machine. The specimens were fabricated using a hand lay-up method. Three specimens were fabricated, one unstitched and two silk-stitched with deferent stitching orientations. The results show that the stitched specimens have comparable in-plane mechanical properties to the unstitched specimens. For the tensile mechanical test, stitched specimens show similar and 17.1% higher tensile strength compared to the unstitched specimens. The flexural mechanical test results show around a 9% decrease in the flexural strength for the stitched specimens. On the other hand, the Izod impact mechanical test results show a significant improvement of 33% for the stitched specimens, which means that stitching has successfully improved the out-of-plane mechanical properties. The outcome of this research indicates that the stitched specimens have better mechanical performance compared to the unstitched specimens and that the decrease in the flexural strength is insignificant in contrast with the remarkable enhancement in the impact strength

Partial Replacement of Glass Fiber by Woven Kenaf in Hybrid Composites and its Effect on Monotonic and Fatigue Properties

Natural–synthetic fiber hybrid composites offer a combination of high mechanical properties from the synthetic fibers and the advantages of renewable fibers to produce a material with highly specific and determined properties. In this study, plain-woven kenaf/glass reinforced unsaturated polyester (UP) hybrid composites were fabricated using the hand lay-up method with a cold hydraulic press in a sandwich-configuration laminate. The glass was used as a shell with kenaf as a core, with an approximate total fiber content of 40%. Three glass/kenaf weight ratios percentages of (70/30)% (H1), (55/45)% (H2), and (30/70)% (H3) were used to fabricate hybrid composites. Also pure glass/UP and kenaf/UP were fabricated for comparison purposes. Monotonic tests, namely tensile, compression, and flexural strengths of the composites, were performed. The morphological properties of tensile and compression failure of kenaf and hybrid composites were studied. In addition, uniaxial tensile fatigue life of hybrid composites were conducted and evaluated. The results revealed that the hybrid composite (H1) offered a good balance and the best static properties, but in tensile fatigue loading (H3) displayed low fatigue sensitivity when compared with the other hybrid composites

Monotonic and fatigue properties of kenaf /glass hybrid composites under fully reversed cyclic loading

The aim of this work is to investigate the effect of hybridization of kenaf-glass fibers reinforced unsaturated polyester on fatigue life. Three types of composites were fabricated using hands lay-up method, namely, kenaf, glass, and hybrid composites with 30% of weight fraction, the hybrid was mixed with a ratio of kenaf: glass 10:20. Monotonic tests were achieved (Tensile and compression) to determine the fatigue stress levels. Fully reversed fatigue loading was conducted with a stress ratio of -1 and stress levels 55-85% of the ultimate static stresses, all tests were conducted at 10 Hz of frequency. The results proof a positive hybrid composite; also agree with the rule of mixture that can predict the final composite properties. Moreover, it's been observed an improvement in overall mechanical properties of hybrid compared to individual ones

Effects of Kenaf Fiber Orientation on Mechanical Properties and Fatigue Life of Glass/Kenaf Hybrid Composites

The objectives of this work were to investigate the effect of kenaf fiber alignment on the mechanical and fatigue properties of kenaf/glass hybrid sandwich composites. Three types of kenaf fibers were used, namely, non-woven random mat, unidirectional twisted yarn, and plain-woven kenaf. A symmetric sandwich configuration was constructed with glass as the shell and kenaf as the core with a constant kenaf/glass weight ratio of 30/70% and a volume fraction of 35%. Tensile, compression, flexural, and fully reversed fatigue tests were conducted, and a morphological study of the tensile failure surface of each hybrid composite was carried out. The non-woven mat kenaf hybrid had poor properties for all tests, while the unidirectional kenaf hybrid composite possessed higher tensile strength and similar compressive properties compared with the woven kenaf. Hybridization with kenaf fibers improved the fatigue degradation coefficient of the final composites to 6.2% and 6.4% for woven and unidirectional kenaf, respectively, compared with 7.9% for non-woven. Because woven kenaf hybrid composite is lightweight, environment friendly, and has a considerable balance in static and fatigue strengths with low fatigue sensitivity in bidirectional planes compared to glass, it is strongly recommended for structural applications

Effects of Processing Method, Moisture Content, and Resin System on Physical and Mechanical Properties of Woven Kenaf Plant Fiber Composites

Effects of the processing method, moisture content, and polymer type were evaluated relative to the physical and mechanical properties of composites based on natural plants. When kenaf was heated above the glass transition temperature of lignin, there was a reduction in moisture content by more than 8% of the total weight of the raw material. To investigate polymer behavior, the raw material was reinforced with three types of polymers: epoxy, unsaturated polyester (UP), and vinyl ester fabricated using hand lay-up with cold press (HCP) and vacuum infusion (VI). The results of (HCP) showed a noticeable improvement in tensile and flexural strength and their moduli for all types of polymer used compared with (VI), in ascending order from UP and vinyl ester to epoxy. Using the HCP method, the tensile strength improved considerably, by 60% for epoxy, 59% for UP, and 250% for vinyl ester, while flexural strength was enhanced by 16% for epoxy, 126% for UP, and 117% for vinyl ester compared to VI. Impact results showed a slight or no improvement in absorbed energy