Enhanced oil recovery by carbonated (Co2-enriched) water injection

Different enhanced oil recovery (EOR) scenarios have been developed to recover the residual oil remain in the reservoirs after waterflooding. Carbonated (CO2-enriched) water injection (CWI) is one of the currently emerging EOR scenarios which was thoroughly investigated in this study. The main objectives of this thesis are to: (1) quantify the level of additional oil recovery by CWI, and (2) identify the underlying mechanisms by which the additional oil is recovered. The above objectives are investigated via a series of integrated experimental studies. The results of high-pressure high-temperature micromodel experiments revealed a novel oil recovery mechanism by CWI. CO2 partitioning between carbonated water (CW) and ‘’live’’ oil leads to rapid formation and growth of a gaseous new phase inside the oil which would hugely boost the performance of CWI and represents a game-changer for this EOR technique. Furthermore, the results of contact angle measurements revealed carbonated water has a significant impact on the rock wettability state. Next, a series of coreflood experiments were performed to study the potential of CWI for improving oil recovery at core scale. The results of coreflood experiments revealed the promising potential of CWI for improving oil recovery either as a secondary or tertiary injection scenario. A series of high-pressure imbibition experiments were performed in this thesis, to investigate the potential of CW on spontaneous imbibition. Results revealed that CW has a significant potential for increasing the amount of imbibed water and consequently oil recovery. Finally, a series of multiple-contact (PVT) experiments were performed to study the phase behaviour of the crude oil, when contacts with the injected CW. The results of these experiments revealed that the new phase forms immediately, when ‘’live’’ oil contacts with the CW with further growth at subsequent contacts. The new phase is composed of a multi-component hydrocarbon mixture starting with CH4 and CO2 in earlier stages and becoming richer towards the latter contacts. Furthermore, the performance of CWI in a long porous medium was studied to investigate the effectiveness of CWI and its displacement front propagations away from the injection point. The outcomes of this integrated investigation would help us in better understanding the oil recovery mechanisms of CWI and its true potential under realistic reservoir conditions. This would enable us to identify and target suitable oil reservoirs for this EOR technique

Lessons learned : the first in-situ laboratory fault injection test

The CSIRO In-Situ Laboratory has been a world first injection of CO2 into a large faulted zone at depth. A total of 38 tonnes of CO2 was injected into the F10 fault zone at approximately 330 m depth and the process monitored in detail. The site uses a well, Harvey-2, in SW Western Australia (the South West Hub CCS Project area). The top 400 m section of Harvey-2 was available for injection and instrumentation. An observation well, ISL OB-1 (400 m depth) was drilled 7 m to the north east of Harvey-2. ISL OB-1 well was cased with fibreglass to provide greater monitoring options. The CSIRO In-Situ Laboratory was designed to integrate existing facilities and infrastructure from the South West Hub CCS Project managed by the West Australian Department of Mines, Industry Regulation and Safety. While new equipment was deployed for this specific project, the site facilities were complemented by a range of mobile deployable equipment from the National Geosequestration Laboratory (NGL). The geology of the area investigated poses interesting challenges: a large fault (F10) is estimated to have up to 1000 m throw overall, the presence of packages of paleosols rather than a contiguous mudstone seal, and a 1500 m vertical thickness of Triassic sandstone as the potential commercial storage interval. This unique site provides abundant opportunities for testing more challenging geological environments for carbon storage than at other sites. While details of this first project are described elsewhere, lessons were learned during the development and execution of the project. A rigorous risk register was developed to manage project risk, but not all events encountered were foreseen. This paper describes some of the challenges encountered and the team's response. Relocation of the project site due to changes in landholder ownership) and other sensitivities resulted in the need for rapid replanning of activities at short notice resulting in the development of the site at Harvey-2. The relocation allowed other research questions to be addressed through new activities, such as the ability to consider a shallow/controlled release experiment in an extensive fault zone, but this replanning did cause some timing stress. The first test at the In-Situ Laboratory was reconfigured to address some of those knowledge gaps that shallow/controlled release experiments had yet to address. Novel approaches to drilling and completing the monitoring well also threw up unanticipated difficulties. Loss of containment from the wellbore also posed significant challenges, and the team's response to this unintended release of gas and water from the monitoring well at the conclusion of the field experiment will be discussed. Other challenges that we encountered, their impacts, and our response are also catalogued here (Table 1 and below) to enable broad knowledge exchange

A controlled CO2 release experiment in a fault zone at the in-situ laboratory in Western Australia

A controlled-release test at the In-Situ Laboratory Project in Western Australia injected 38 tonnes of gaseous CO2 between 336-342 m depth in a fault zone, and the gas was monitored by a wide range of downhole and surface monitoring technologies. Injection of CO2 at this depth fills the gap between shallow release (600 m) field trials. The main objectives of the controlled-release test were to assess the monitorability of shallow CO2 accumulations, and to investigate the impacts of a fault zone on CO2 migration. CO2 arrival was detected by distributed temperature sensing at the monitoring well (7 m away) after approximately 1.5 days and an injection volume of 5 tonnes. The CO2 plume was detected also by borehole seismic and electric resistivity imaging. The early detection of significantly less than 38 tonnes of CO2 in the shallow subsurface demonstrates rapid and sensitive monitorability of potential leaks in the overburden of a commercial-scale storage project, prior to reaching shallow groundwater, soil zones or the atmosphere. Observations suggest that the fault zone did not alter the CO2 migration along bedding at the scale and depth of the test. Contrary to model predictions, no vertical CO2 migration was detected beyond the perforated injection interval. CO2 and formation water escaped to the surface through the monitoring well at the end of the experiment due to unexpected damage to the well’s fibreglass casing. The well was successfully remediated without impact to the environment and the site is ready for future experiments

A (not so) shallow controlled CO2 release experiment in a fault zone

The CSIRO In-Situ Laboratory Project (ISL) is located in Western Australia and has two main objectives related to monitoring leaks from a CO2 storage complex by controlled-release experiments: 1) improving the monitorability of gaseous CO2 accumulations at intermediate depth, and 2) assessing the impact of faults on CO2 migration. A first test at the In-situ Lab has evaluated the ability to monitor and detect unwanted leakage of CO2 from a storage complex in a major fault zone. The ISL consists of three instrumented wells up to 400 m deep: 1) Harvey-2 used primarily for gaseous CO2 injection, 2) ISL OB-1, a fibreglass geophysical monitoring well with behind-casing instrumentation, and 3) a shallow (27 m) groundwater well for fluid sampling. A controlled-release test injected 38 tonnes of CO2 between 336-342 m depth in February 2019, and the gas was monitored by a wide range of downhole and surface monitoring technologies. CO2 reached the ISL OB-1 monitoring well (7 m away) after approximately 1.5 days and an injection volume of 5 tonnes. Evidence of arrival was determined by distributed temperature sensing and the CO2 plume was detected also by borehole seismic after injection of as little as 7 tonnes. Observations suggest that the fault zone did not alter the CO2 migration along bedding at the scale and depth of the experiment. No vertical CO2 migration was detected beyond the perforated injection interval; no notable changes were observed in groundwater quality or soil gas chemistry during and post injection. The early detection of significantly less than 38 tonnes of CO2 injected into the shallow subsurface demonstrates rapid and sensitive monitorability of potential leaks in the overburden of a commercial-scale storage project, prior to reaching shallow groundwater, soil zones or the atmosphere. The ISL is a unique and enduring research facility at which monitoring technologies will be further developed and tested for increasing public and regulator confidence in the ability to detect potential CO2 leakage at shallow to intermediate depth