Quasi-static penetration behavior of plain woven kenaf/aramid reinforced polyvinyl butyral hybrid laminates

Owing to the high cost of synthetic aramid fibers and the necessity for environmentally friendly alternatives, a portion of aramid was replaced by plain woven kenaf fiber, with different lay arrangements and thicknesses. The obtained hybrid composites with aramid and kenaf fibers were used to produce prototypes of army helmet shells. A hybrid composite material was produced using a hot press technique and comprises 19 layers of plain woven kenaf and aramid of various configurations and alternation. The behavior of this composite material on a quasi-static penetration test was studied and was found positive in terms of maximum load carried, energy absorbed in impact, and damage mechanisms. Consequently, a helmet armour was developed that was less costly and more readily available and that which could also be produced by reducing the potential harmful effects of petroleum products, without compromising the ballistic-resistant capability of the material

The effects of orientation on the mechanical and morphological properties of woven kenaf-reinforced poly vinyl butyral film

Kenaf is one of the important plants cultivated for natural fibres globally and is regarded as an industrial crop in Malaysia for various applications. This study was conducted to determine the effects of orientation on the tensile and flexural strengths, Charpy impact test, and morphological properties of kenaf fibre-reinforced poly vinyl butyral (PVB) composites. Laminates of 40% fibre weight fraction were manufactured using the hot press manufacturing technique at 0˚/90˚ and 45˚/−45˚ orientations, and eight specimens were prepared for each test. The mechanical properties of the composites were variably affected by the fibre orientation angle. The results showed that the composites at 0o/90o had the highest tensile strength, flexural strength, and flexural modulus, while the elongation at break was almost the same. Additionally, tests were carried out on the composites to determine their impact energy and impact strength. The results revealed that impact properties were affected in markedly different ways by different orientations. The composite at 45˚/−45˚ offered better impact properties than the composites at 0˚/90˚. In addition, scanning electron microscopy for impact specimens was employed to demonstrate the different failures in the fracture surfaces

Effect of kenaf fibres on trauma penetration depth and ballistic impact resistance for laminated composites

Combat helmets have been utilized to provide protection against a variety of ballistic threats, by reducing traumatic head injuries and fatalities. Nevertheless, head protection from injury is critical to function and for survivability. Soldiers and civilians incur Traumatic Brain Injury (TBI) most commonly from exposure to homemade bombs or improvised explosive devices. Although the Personal Armor System for Ground Troops (PASGT) helmet is expensive, environmental issues are some technical advantages that encourage using natural/synthetic hybrid laminated composites. The effects of different configuration patterns of kenaf fibers on the Backface Signature and energy absorbed by a military helmet (PASGT) were investigated. The ballistic behaviors of the 19 layers of aramid composite and plain woven kenaf composite were compared to hybrid laminated composites. The ballistic impact tests were performed using a 9 mm full metal jacket bullet and fragment simulating projectiles at various impact velocities, using a powder gun on fabricated square panels and helmets. The results showed the positive effect of hybridization in terms of energy absorbed (i.e. penetration), Backface Signature and damage mechanisms for ballistic impact and NIJ (National Institute of Justice) tests. Hybridization of plain woven kenaf/Kevlar laminated composites will open new avenues to reduce the dependency on the ballistic resistance component (Kevlar) in the helmet shell

Effects of drilling parameters on delamination of kenaf-glass fibre reinforced unsaturated polyester composites

Drilling is a secondary material removal and usually carried out to facilitate fastening of parts together. Drilling of composite materials is not usually a problem-free process. Issues related to delamination composite laminates need to be addressed because it introduces the stress concentration point on the composite. This study focussed on the influence of process parameters such as spindle speed, feed rate, type of drill bits and geometry on the extend of delamination experienced by the composite during the drilling process of kenaf-glass fibre-reinforced unsaturated polyester composite, and the delamination measurements were taken under a microscope. Taguchi methods and analysis of variance were employed to find the optimal parameters. From the results, the most significant parameter was the feed rate. The minimum delamination was achieved when the feed rate was 0.05 mm/rev and spindle speed was 700r/min using both types of drill bits. The quality of the drill hole using the twist drill bit has been proven to be better than the brad drill bit

Physical, Mechanical, and Morphological Properties of Woven Kenaf/Polymer Composites Produced Using a Vacuum Infusion Technique

Nowadays, due to renewable issues, environmental concerns, and the financial problems of synthetic fibres, the development of high-performance engineering products made from natural resources is increasing all over the world. Lately, kenaf fibre has been used among many different types of natural resources in various shapes. Unidirectional long fibres or randomly oriented short fibre shapes are the most common type of kenaf fibres that have been investigated in previous works. This work characterises and evaluates the physical, mechanical, and morphological properties of plain woven kenaf fabric and its composites with three types of thermoset resin at 0°/90° and 45°/−45° orientation, in order to assess their suitability as lignocellulosic reinforced polymer composites. A vacuum infusion manufacturing technique was used to prepare the specimens with fibre weight content of 35% ± 2%. Eight specimens were prepared for each test, and five replications were adopted. A total of 78 samples were tested in this study. The results show that the composites with 0°/90° had the highest tensile, flexural strengths, and modulus. The morphological properties of composite samples were analysed through scanning electron microscopy (SEM) images and these clearly demonstrated the better interfacial adhesion between the woven kenaf and the epoxy matrix

Tension-compression fatigue behavior of plain woven kenaf/kevlar hybrid composites

The applications of hybrid natural/synthetic reinforced polymer composites have been rapidly gaining market share in structural applications due to their remarkable characteristics and the fact that most of the components made of these materials are subjected to cyclic loading. Their fatigue properties have received a lot of attention because predicting their behavior is a challenge due to the effects of the synergies between the fibers. The purpose of this work is to characterize the tension, compression, and tensile-compression fatigue behavior of six layers of Kevlar hybridized with one layer of woven kenaf reinforced epoxy, at a 35% weight fraction. Fatigue tests were carried out and loaded cyclically at 60%, 70%, 80%, and 90% of their ultimate compressive stress. The results give a complete description for tensile and compression properties and could be used to predict fatigue-induced failure mechanisms

Ballistic Impact Resistance of Plain Woven Kenaf/Aramid Reinforced Polyvinyl Butyral Laminated Hybrid Composite

Traditionally, the helmet shell has been used to provide protection against head injuries and fatalities caused by ballistic threats. In this study, because of the high cost of aramid fibres and the necessity for environmentally friendly alternatives, a portion of aramid was replaced with plain woven kenaf fibre, with different arrangements and thicknesses, without jeopardising the requirements demanded by U.S. Army helmet specifications. Furthermore, novel helmets were produced and tested to reduce the dependency on the ballistic resistance components. Their use could lead to helmets that are less costly and more easily available than conventional helmet armour. The hybrid materials subjected to ballistic tests were composed of 19 layers and were fabricated by the hot press technique using different numbers and configurations of plain woven kenaf and aramid layers. In the case of ballistic performance tests, a positive effect was found for the hybridisation of kenaf and aramid laminated composites

Influence of resin system on the energy absorption capability and morphological properties of plain woven kenaf composites

Due to both environmental and technical advantages, natural fibers are being used as reinforcement of polymeric composite in many industries. The flexibility of the most natural fibers is one of the important technical characteristic which allows them to resist impact forces. An investigation was carried out to compare the energy absorption capability of kenaf/PVB film and kenaf/epoxy composites. The hot and cold press techniques were used to fabricate the specimens with 35% kenaf fibre weight fraction. The charpy impact test was performed on forty notched specimens using a pendulum impact tester with different hammer energy. The results showed that the kenaf/PVB film composite has the highest energy absorption, strength and toughness compared with the epoxy composite. At high energy levels, the impact strength and toughness of the kenaf/PVB film was six times of kenaf/epoxy composite. In addition, the scanning electron microscopy was assessed to demonstrate the different failure in fracture surfaces. It was found that the kenaf/PVB film composite failed by fibre fracture while kenaf/epoxy composite failed by a combination of fibre pull-out and fibre fracture as well as crack propagations through the matrix

Kenaf/Synthetic and Kevlar®/Cellulosic Fiber-Reinforced Hybrid Composites: A Review

This paper reviews the published and ongoing research work on kenaf/synthetic and Kevlar®/cellulosic fiber-reinforced composite materials. The combination of natural fibers with synthetic fibers in hybrid composites has become increasingly applied in several different fields of technology and engineering. As a result, a better balance between performance and cost is expected to be achieved by 2015, through appropriate material design. This review is intended to provide an outline of the essential outcomes of those hybrid composite materials currently utilized, focusing on processing and mechanical and structural properties