Numerical Simulation of Temperature Field in Ultra-Narrow Arc Welding of Thick-Walled Steam Turbine Valve Body Material

The welding problems of large and thick plates are becoming more prominent as the application of large-scale and thick-plate metal structures grows. Due to the issue of excessive welding deformation between the 60mm thick steam turbine valve body and the pipe joint, a new process method is employed to connect. In this paper, the welding technology of flux strip confined arc ultra-narrow gap is proposed to carry out welding test on the ZG13Cr9Mo2Co1NiVNbNB cast steel test block of steam turbine valve body material with a thickness of 60 mm. The welding temperature field is measured by means of a K-type thermocouple and numerical simulation. The results show that the thermal cycle curve obtained by the homogeneous body heat source simulation is basically consistent with the thermal cycle curve measured during the experiment, and the simulation results of the molten pool morphology are also consistent with the actual macroscopic morphology of the weld

Numerical Simulation of Temperature Field in Ultra-Narrow Arc Welding of Thick-Walled Steam Turbine Valve Body Material

The welding problems of large and thick plates are becoming more prominent as the application of large-scale and thick-plate metal structures grows. Due to the issue of excessive welding deformation between the 60mm thick steam turbine valve body and the pipe joint, a new process method is employed to connect. In this paper, the welding technology of flux strip confined arc ultra-narrow gap is proposed to carry out welding test on the ZG13Cr9Mo2Co1NiVNbNB cast steel test block of steam turbine valve body material with a thickness of 60 mm. The welding temperature field is measured by means of a K-type thermocouple and numerical simulation. The results show that the thermal cycle curve obtained by the homogeneous body heat source simulation is basically consistent with the thermal cycle curve measured during the experiment, and the simulation results of the molten pool morphology are also consistent with the actual macroscopic morphology of the weld

A study on simulation analysis for laser-welded I-core sandwich plate with different material properties and T-joint weld characteristic

Stiffness and strength of sandwich plate vary depending on similar (SI) or dissimilar (DSI) material element (faceplate or core) and laser weld geometry. The issues of I-core sandwich plate characteristics are essential to attain practical sandwich plate application. Hence, research on different material properties and T-joint weld characteristics of I-core sandwich steel plate presents a positive understanding of various character factors that affect sandwich plate bending performance. In this paper, the I-core sandwich steel plate characteristic was investigated using finite element analysis (FEA). The 3-point bending with a fine meshing, interaction of elements, and load applied was kept constant. The partition size at the laser weld geometry is smaller, and the partition size continuously grows when further away from the weld geometry. The result shows that a combination of weak and strong material on either element will reduce I-core sandwich's stiffness and strength unless strong material is assigned at the faceplate and core. Moreover, there is a significant change when rootgap is present. This influencing the centric and eccentric of the weld. The weld width produces a perfect bending as wholesome T-joint, yet to achieve such traits is impossible in reality but possible when the weld length is closer to the length of the core. The exploration of these characteristics in response to I-core sandwich steel plate holds a good response in engaging for the multiple variables that affect the plate's stiffness and strength