Integrated lean and ergonomic assessment for the planning of human-centered factories

This research proposes an approach for evaluating human-centered work processes by combining Value Stream Mapping and ergonomic assessment of physical workload. Value Stream Mapping is a method used to create a visual representation of the flow of materials and information required to deliver a product, and aids in identifying potential bottlenecks and other constraints. However, it does not consider the effect of physical ergonomics on process execution and planning. To bridge this gap, the Ergonomic Assessment Worksheet screening tool is used to gain insight into unfavourable physical workload situations. The proposed approach follows five main steps: (i) scope definition, (ii) Value Stream Map, (iii) time study, (iv) ergonomic assessment, (v) combined analysis. A case study is conducted at a bicycle manufacturer to demonstrate the effectiveness of the approach in quantifying the impact of physical ergonomics on process performance. The method enables a systematic analysis of process chains to identify critical steps from both lean and ergonomic perspectives, emphasizing the importance of worker's physical well-being and the ability of ergonomic assessment methods to enhance Value Stream Maps.</p

Bioenergy potential of hydrocarbonoclastic bacteria fattened-up from industrial wastewaters

Microbial lipids are currently of great interest as raw material for biofuels production. Hydrocarbonoclastic bacteria (HCB), key players in bioremediation of hydrocarbon contaminated ecosystems, can produce and accumulate up to 90 % of its weight in lipids when submitted to growth-limiting conditions (e.g. nitrogen limitation). The intensive usage of crude oil derivatives as lubricants, which corresponds to about 1% of the world’s total mineral oil consumption, originates equivalent volumes of wastes. This lubricant wastes (LW) contains hydrocarbons ranging from C9 to C40, which can serve as substrate for HCB. Cultivation of HCB strains either in pure cultures or consortia with this type of industrial wastewater can, under optimized conditions, lead to production and accumulation of microbiological lipids, such as triglycerides (TAG). Combining TAG production with industrial wastewater treatment can contribute to make the process more economic and environmentally sustainable. This research aims at characterizing the potential of production and accumulation of bacterial lipids using 3. A concentrated wastewater collected from an engine’s repairing workshop, scarce in nitrogen and rich in HC, was fed (1.2% v/v) as sole carbon source, to representative HCB bacterial strains. Three different carbon to nitrogen molar ratios (C/N) were tested. After cultivation in nutrients balanced medium, the cells were washed and cultivated in a defined medium with excess of carbon. Different time lengths were evaluated for cultivation in nutrient balanced medium and under unbalanced conditions. For each condition tested, cells were harvested, freeze-dried, and its lipidic content was extracted and analyzed qualitatively. The profile of HC present in the culture media was 4. For Gram-negative HCB strain, the balanced growth conditions matched the period where the most significant HC removal was achieved. By the end of the exponential growth stage the chromatogram´s unresolved area decrease substantially and a 30% decrease in the concentration of compounds as tricosane and tetracosane was observed. The presence of TAG was detected in cells cultivated in unbalanced conditions. Fatty acids (FA) were detected in both conditions tested. The length of the accumulation period also showed to be an important factor in the experiments made with Gram-positive HCB strain. The late exponential or early stationary growth stages showed to be the most adequate period to transfer the biomass from balanced to unbalanced culture conditions. In general, the Gram-positive HCB strain showed a higher capacity to produce TAG from the tested wastewater. 5. The results obtained in our work show the potential of using hydrocarbon-based wastewaters to produce bacterial lipids. Further research is needed to determine the conditions that allow maximal storage lipid biosynthesis

Combined Electrospinning-Electrospraying for High-Performance Bipolar Membranes with Incorporated MCM-41 as Water Dissociation Catalysts

Electrospinning has been demonstrated as a very promising method to create bipolar membranes (BPMs), especially as it allows three-dimensional (3D) junctions of entangled anion exchange and cation exchange nanofibers. These newly developed BPMs are relevant to demanding applications, including acid and base production, fuel cells, flow batteries, ammonia removal, concentration of carbon dioxide, and hydrogen generation. However, these applications require the introduction of catalysts into the BPM to allow accelerated water dissociation, and this remains a challenge. Here, we demonstrate a versatile strategy to produce very efficient BPMs through a combined electrospinning-electrospraying approach. Moreover, this work applies the newly investigated water dissociation catalyst of nanostructured silica MCM-41. Several BPMs were produced by electrospraying MCM-41 nanoparticles into the layers directly adjacent to the main BPM 3D junction. BPMs with various loadings of MCM-41 nanoparticles and BPMs with different catalyst positions relative to the junction were investigated. The membranes were carefully characterized for their structure and performance. Interestingly, the water dissociation performance of BPMs showed a clear optimal MCM-41 loading where the performance outpaced that of a commercial BPM, recording a transmembrane voltage of approximately 1.11 V at 1000 A/m2. Such an excellent performance is very relevant to fuel cell and flow battery applications, but our results also shed light on the exact function of the catalyst in this mode of operation. Overall, we demonstrate clearly that introducing a novel BPM architecture through a novel hybrid electrospinning-electrospraying method allows the uptake of promising new catalysts (i.e., MCM-41) and the production of very relevant BPMs.</p

Bipolar lead-acid power source (BILAPS) for hybrid vehicles

In hybrid electric vehicles (HEV's) the requirements on batteries for energy storage are completely different from those in battery powered electric vehicles (BEV's). In order to come to a succesful development of HEV's, beside fullfilling the technical requirements, the battery has to have a long life time and must be cost effective. On the basis of TNO technology (patent pending), the development of a bipolar lead-acid battery has been started, together with a battery manufacturer (Centurion), having as final aim a commercial battery for hybrid vehicles and other high power applications. A prototype of 80 V has been built and tested, mainly for the purpose to identify the route to the final aim. Results of this prototype are discussed