Primary crystal orientation of the thin-walled area of single-crystalline turbine blade airfoils

The thin-walled airfoil areas of as-cast single-crystalline turbine blades made of CMSX-4 superalloy were studied. The blades were produced by the industrial Bridgman technique at withdrawal rates of 2, 3 and 4 mm/min. The angle between the [001] crystallographic direction and blade axis, related to the primary orientation, was defined by the Ω-scan X-ray diffraction method at points on the camber line located near the tip of an airfoil and at points of a line located in parallel and near the trailing edge. Additionally, primary crystal orientation was determined by Laue diffraction at the selected points of an airfoil. The influence of mould wall inclination on the primary crystal orientation of the thin-walled areas is discussed. The effect of change in the [001] crystallographic direction, named as "force directing", was considered with regard to the arrangement of primary dendrite arms in relation to the trailing edge and the camber line. It was stated that when the distance between the mould walls is less than the critical value of about 1.5 mm the "force directing" increases as the distance between the walls of the mould decreases. The effect may be controlled by selecting an appropriate secondary orientation using a seed crystal in the blade production process. The model of dendrite interaction with the mould walls, including bending and "deflection", was proposed

Characterization of casting defects in the single crystal turbine blade airfoil

In the paper turbine blades made from single crystal CMSX-4 superalloy were investigated by X-ray diffraction methods (topography, -scan mapping) complemented by scanning electron microscopy observations. By the X-ray diffraction topography method several misorientation defects were visualized as well as dendrites arrangement. It was discussed that tip of the airfoil and thin walled area of the turbine blades located near the trailing edge can accumulate more growth defects than other airfoil part, due to the complex shape of the mould

Crystal perfection studies of single crystal superalloy turbine blades by X-Ray diffraction methods

In the paper the crystal structure of single crystal CMSX-4 blade casts, applied in high pressure turbine of aircraft engines was analyzed. The longitudinal section of blade, cast at withdrawal rate of 3 mm/min was used as a sample. During the conducted research, following X-ray diffraction methods were applied: EFG -scan, Auleytner X-ray topography and analysis of diffraction reflex profile (“rocking curve”). The authors determined crystal orientation in entire blade casts on the basis of set criterion concerning values of angle — deviation of [001] direction from the direction of cast withdrawal. Conclusions concerning the crystal structure quality of the blade were drawn based on results from three different research methods. Local changes in crystal orientation on the surface of blade cast, also areas with significant structure defect degree and the presence of internal stresses were characterized

LASER REFLECTA CE I TERFEROMETRY SYSTEM WITH A 405 M LASER DIODE FOR I SITU MEASUREME TS OF CVD DIAMO D THICK ESS

Abstract In situ monitoring of the thickness of thin diamond films during technological processes is important because it allows better control of deposition time and deeper understanding of deposition kinetics. One of the widely used techniques is laser reflectance interferometry (LRI) which enables non-contact measurement during CVD deposition. The authors have built a novel LRI system with a 405 nm laser diode which achieves better resolution compared to the systems based on He-Ne lasers, as reported so far. The system was used for in situ monitoring of thin, microcrystalline diamond films deposited on silicon substrate in PA-CVD processes. The thickness of each film was measured by stylus profilometry and spectral reflectance analysis as a reference. The system setup and interferometric signal processing are also presented for evaluating the system parameters, i.e. measurement uncertainty, resolution and the range of measurable film thickness

Dendrite growth in selector-root area of single crystal CMSX-4 turbine blades

The single crystal turbine blades made of CMSX-4 nickel-based superalloy were studied. The turbine blades were obtained by the Bridgman technique with withdrawal rate of 5 mm/min. The samples, cut-off from root part of blades and containing the fragment of the selector, were studied. The effect of selector geometry on the dendrites growth and defects formation in the selector-root area of the blade were analyzed. The Laue diffraction, scanning electron microscopy, and X-ray diffraction topography were applied. It was found that, during crystallization of the selector, the dendrite cores, after reaching the surface of mould, may bend, if the angle between dendrite cores and the mould surface was equal to 12 . When the angle was equal to 24 the growth of dendrites has been stopped. It can be stated that the defects, which appeared in the selector were inherited by the root part

The low-angle boundaries misorientation and lattice parameter changes in the root of single-crystalline CMSX-4 superalloy blades

The relationship between the angles of misorientation of macroscopic low-angle boundaries (LABs) and changes in the lattice parameter of the 0-phase around the LABs in the root of singlecrystalline (SX) turbine blades made of CMSX-4 superalloy were studied. The blades with an axial orientation of the [001] type were solidified using an industrial Bridgman furnace with a 3 mm/min withdrawal rate. X-ray diffraction topography, the EFG W-scan X-ray diffraction method, scanning electron microscopy, and Laue diffraction were used to study the thin lamellar samples with a thickness of 0.5 mm and orientation of the surface perpendicular to the [001] direction. It is found that in the areas with a width of a few millimetres around LABs, decreases in the lattice parameter of the 0-phase occur. These lattice parameter changes are related to the internal stresses of the 0-phase caused by local changes in the concentration of alloying elements and/or to the dendrite bending near the LABs. X-ray topography used on two surfaces of thin lamellar samples coupled with the lattice parameter measurements of the 0-phase near the LAB allows separating the misorientation component of LAB diffraction contrast from the component and visualising the internal stresses of the 0-phase

Ligand-Modified Boron-Doped Diamond Surface: DFT Insights into the Electronic Properties of Biofunctionalization

With the increasing power of computation systems, theoretical calculations provide a means for quick determination of material properties, laying out a research plan, and lowering material development costs. One of the most common is Density Functional Theory (DFT), which allows us to simulate the structure of chemical molecules or crystals and their interaction. In developing a new generation of biosensors, understanding the nature of functional linkers, antibodies, and ligands become essential. In this study, we used DFT to model a bulk boron-doped diamond slab, modified by a functional linker and a surrogate proteins ligand. DTF calculations enable the prediction of electronic transport properties in an electrochemical sensor setup, composed of a boron-doped diamond electrode functionalized by 4-amino benzoic acids and a target surrogated protein-ligand for influenza. Electron conduction pathways and other signatures associated with the detection and measurement of the target analyte are revealed

Enrichment of cryoconite hole anaerobes: implications for the subglacial microbiome

Glaciers have recently been recognized as ecosystems, comprised of several distinct habitats: a sunlit and oxygenated glacial surface, glacial ice and a dark, mostly anoxic glacial bed. Surface meltwaters annually flood the subglacial sediments by means of drainage channels. Glacial surfaces host aquatic microhabitats called cryoconite holes, regarded as “hot spots” of microbial abundance and activity, largely contributing to the meltwaters’ bacterial diversity. This study presents an investigation of cryoconite hole anaerobes and discusses their possible impact on subglacial microbial communities, combining 16S rRNA gene fragment amplicon sequencing and the traditional enrichment culture technique. Cryoconite hole sediment harbored bacteria belonging mainly to the Proteobacteria (21%), Bacteroidetes (16%), Actinobacteria (14%) and Planctomycetes (6%) phyla. An 8 week incubation of those sediments in Postgate C medium for sulfate reducers in air tight bottles, emulating subglacial conditions, eliminated a great majority of dominant taxa, leading to enrichment of the Firmicutes (62%), Proteobacteria (14%) and Bacteroidetes (13%), which consisted of anaerobic genera like Clostridium, Psychrosinus, Paludibacter and Acetobacterium. Enrichment of Pseudomonas spp. also occurred, suggesting it played a role as a dominant oxygen scavenger, providing a possible scenario for anaerobic niche establishment in subglacial habitats. To our knowledge this is the first paper to provide insight into the diversity of the anaerobic part of the cryoconite hole microbial community and its potential to contribute to matter turnover in anoxic, subglacial sites

Defect Creation in the Root of Single-Crystalline Turbine Blades Made of Ni-Based Superalloy

An analysis of the defects in the vicinity of the selector–root connection plane occurring during the creation of single-crystalline turbine blades made of CMSX-6 Ni-based superalloy was performed. X-ray diffraction topography, scanning electron microscopy, and positron annihilation lifetime spectroscopy were used. Comparing the area of undisturbed axial growth of dendrites to the area of lateral growth concluded that the low-angle boundaries-like (LAB-like) defects were created in the root as a result of unsteady-state lateral growth of some secondary dendrite arms in layers of the root located directly at the selector–root connection plane. Additional macroscopic low-angle boundaries (LABs) with higher misorientation angles were created as a result of concave curvatures of liquidus isotherm in platform-like regions near selector–root connections. Two kinds of vacancy-type defects, mono-vacancies and vacancy clusters, were determined in relation to the LABs and LAB-like defects. Only mono-vacancies appeared in the areas of undisturbed axial growth. Reasons for the creation of macroscopic LABs and LAB-like defects, and their relationships with vacancy-type defects were discussed