Behavior of Half-Joints: Design and Simulation of Laboratory Tests

European countries are characterized by an extensive infrastructural network, mainly built around the 1960s and 1970s. In that period prefabrication processes were starting to gain ground, and one of the most spread and studied typologies of bridges was constituted by reinforced or prestressed concrete decks. Those structures have gone through years of service, which caused the inevitable degradation of the materials and relevant deterioration of structural elements. Moreover, the design and construction processes of that period have soon become obsolete, and the knowledge relative to the influence of detailing increased significantly. One particular element that has been commonly used has been the half-joint, which is easy to prefabricate and has a strategic impact. However, in recent years this solution is showing critical aptitudes in resisting structural degradation and material decay. In addition, structural health monitoring (SHM) strategies are gaining attention since they are a very useful tool for gathering information on the current state of the structure and then for evaluating intervention plans to improve safety. Indeed, existing bridges, despite their working age, are still crucial to the development and sustainability of community life, and their decommissioning would be an act of critical impact on the communities (e.g., economy, logistics, sustainability). This contribution presents the design and the simulation of laboratory tests on half-joints of reinforced concrete beams that will be developed at the Politecnico di Torino in a subsequent step of the present research. They are designed to test and compare different monitoring techniques along with different steel reinforcement configurations. Specifically, the first part of the manuscript focuses on a review of the literature regarding the design, strengthening, and monitoring of half-joints. Subsequently, the laboratory setup to test half-joints is presented along with the numerical simulation to support the experimental design. Laboratory tests will involve the use of monitoring systems to detect the local response of the system and also to propose new solutions specifically for this type of connection using emerging technologies. Numerical collapse simulations show the effect of different reinforcement configurations and the collapse behavior

Fatigue Performance Analysis of an Existing Orthotropic Steel Deck (OSD) Bridge

Orthotropic steel deck (OSD) bridges are lightweight constructions which are convenient, especially for the achievement of long spans. Conversely, due to the stress concentration in correspondence to the numerous and unavoidable welded construction details, this bridge typology is prone to fatigue cracking under the effect of cyclic loading with high-stress amplitudes. Existing OSD bridges are particularly vulnerable to fatigue damage accumulation because of the dated standards adopted at the time of their design and the fact that heavy lorries have increased in travel frequency and weight. In the present paper, a case study of a northern Italian existing highway viaduct, built in the 1990s, is presented and analyzed. The fatigue damage accumulation was carried out according to the fatigue load models for road bridges reported in Eurocode EN 1991-2 and the assessment criteria indicated in EN 1993-1-9. The stress amplitude, in correspondence to the critical details of the bridge, is assessed by means of detailed finite-element calculations carried out with the software MIDAS GEN (R). The amplitude and frequency of the travelling weights are assessed based on real traffic monitoring from the highway. Moreover, an automatic "rain-flow" algorithm is implemented, which is able to detect each nominal stress variation above the fatigue limit. In general, the bridge is not fully compliant with today's standards when considering the entire duration of the prescribed life of the design. Countermeasures, like lane number reductions and lane reshaping, are critically analyzed since their effectiveness is questionable as far as the reduction in heavy traffic is concerned. Other interventions, like the replacement of the pavement in order to improve the stress redistribution upon the connection details below the wheel footprint, and continuous bridge inspections or monitoring, look more promising

Behaviour and Analysis of Horizontally Curved Steel Box-Girder Bridges

Various theories and analytical formulations were implemented and exploited in the 1980s and 1990s for the design of bridge beams or decks curved in the horizontal plane and subjected to out-of-plane loads. Nowadays, the Finite Element Method (FEM) is a valid tool for the analysis of structures with complex geometries and, therefore, the development of sophisticated analytical formulations is not needed anymore. However, they are still useful for the validation of FE models. This paper presents the case study of an existing viaduct built in North Italy, aiming to compare analytical approaches and numerical modelling. The bridge is characterized by an axis curved in two directions and a rectilinear segment. The global analysis of the viaduct is carried out with special attention to the attributes that cause torque action and bending moment. The theoretical developments focus on a deeper understanding of the torsional response under different constraint and loading conditions and aspire to raise awareness of the mutual interaction of flexural and torsional behaviour, that are always present in these complex curved systems. The examination of the case study is also obtained by comparing the response of isostatic and hyperstatic curvilinear steel box-girders

Fatigue Performance Analysis of an Existing Orthotropic Steel Deck (OSD) Bridge

Orthotropic steel deck (OSD) bridges are lightweight constructions which are convenient, especially for the achievement of long spans. Conversely, due to the stress concentration in correspondence to the numerous and unavoidable welded construction details, this bridge typology is prone to fatigue cracking under the effect of cyclic loading with high-stress amplitudes. Existing OSD bridges are particularly vulnerable to fatigue damage accumulation because of the dated standards adopted at the time of their design and the fact that heavy lorries have increased in travel frequency and weight. In the present paper, a case study of a northern Italian existing highway viaduct, built in the 1990s, is presented and analyzed. The fatigue damage accumulation was carried out according to the fatigue load models for road bridges reported in Eurocode EN 1991-2 and the assessment criteria indicated in EN 1993-1-9. The stress amplitude, in correspondence to the critical details of the bridge, is assessed by means of detailed finite-element calculations carried out with the software MIDAS GEN®. The amplitude and frequency of the travelling weights are assessed based on real traffic monitoring from the highway. Moreover, an automatic “rain-flow” algorithm is implemented, which is able to detect each nominal stress variation above the fatigue limit. In general, the bridge is not fully compliant with today’s standards when considering the entire duration of the prescribed life of the design. Countermeasures, like lane number reductions and lane reshaping, are critically analyzed since their effectiveness is questionable as far as the reduction in heavy traffic is concerned. Other interventions, like the replacement of the pavement in order to improve the stress redistribution upon the connection details below the wheel footprint, and continuous bridge inspections or monitoring, look more promising

Corrosion effects on the capacity and ductility of concrete half-joint bridges

Monitoring and evaluating the deterioration of structures is one of the most pressing challenges of the last decades. Bridges and overpasses represent a significant percentage of infrastructures requiring ongoing maintenance and monitoring. In this scenario, a typical static solution used in the last century is the Gerber half-joint, obtained by reducing the cross-section of a beam end, supported by the nib of the adjacent beam or abutment. The particular geometry gives many benefits. However, at the same time, it is the origin of damages and failure due to the difficulty to access for inspections, and the proneness to corrosion phenomena. This study estimates the effect of corrosion on the capacity and ductility of two case studies: a half-joint tested by Desnerk et al. used for model calibration and a real-case half-joint. The author simulated an increasing level of corrosion in the two case studies by reducing the cross-section of the re-bars and modifying the ductility of steel. The analyses showed different behaviour in the two case studies. While the first exhibited a significant reduction of capacity and ductility, the real-case half joint did not show a manifest capacity reduction, still, accompanied by minor embrittlement of the response

Non-Linear Analysis of R.C. and P.R.C. Girder Bridges

In professional practice, the design and verification of Reinforced Concrete (RC) and Prestressed Reinforced Concrete (PRC) structures are performed using a simplified calculation provided by the Eurocodes that limits resistance but that also includes a certain level of structural safety. Some aspects that directly affect the simplified methods involve the use of linear constitutive laws of materials. The use of non-linear laws is evident in the exploitation of reservoirs of strength and deformations of plastic materials in the Ultimate Limit State. The purpose of this research is to evaluate the increase in resistance to bending actions during the plasticization of the beam of existing bridges to support the decision-making process of the engineer in the assessment of existing structures. To achieve this, two codes (MEG Ductility, MEG Fiber Sections) were developed to provide the moment–curvature diagram of RC and PRC sections using non-linear bonds, and in this paper, the study of RC sections is reported. Furthermore, through a push-down analysis, two RC and PRC viaducts have been analyzed using the moment–curvature characteristics obtained from the realized codes and by varying the non-linear constitutive bonds. The results of this study provide valuable insights into the behavior of RC structures under bending actions and demonstrate the importance of considering non-linear material laws for accurate structural assessments. The findings contribute to the enhancement of the decision-making process of engineers when dealing with existing infrastructures