5 research outputs found

    Properties of Alumina-Magnesia Cutting Tools

    Get PDF
    The  high speed cutting tools that made from ceramic materials, alumina based, it is very important for the machining process. It has a hot hardness and abrasive resistance and chemical stability at the high temperature, but it has a brittleness and low fracture strength. In this study, synthesis samples from the α-alumina(Al2O3) doping with magnesia (MgO) with different percentage (0.35, 0.75, 1.1 % wt.)  and compare with the pure alumina properties. It is using cold uniaxial pressing (200 MPa) and sintered at (1500ᵒC) remain three hours for this samples. The purpose was to study the effect of the doping on the mechanical and physical properties and the ability to enhancing it. Numerical simulation was worked for the contact and friction between  the ceramic cutting tool and the workpiece material (AISI 1006 steel). This numerical methods dependent on ABAQUS Ver.6.14 program. The results show that ability of cutting and chip formation and successfully  propagation through this type of cutting tools without failure it at high speed (150-250)m/min. Also, the stress and heat generated due to ceramic cutting tool was presented The result appeared increasing in the hardness and the density value by the doping with MgO. By increase the percentage of magnesia that given enhanced the properties. The MgO as a second phase reduce alumina grain size and increase the hardness and the wear resistance to cutting tools. Small amount of magnesia enhanced the densification rate grain growth and accelerate the sintering rate. The magnesia doping enable to sinter the mixture alumina-magnesia to near theoretical density. The best result was found with 0.75% MgO at 1500oC (HV 19GPa). Keywords: ceramic, cutting tool, Johnson cook, Abaqus ,numerical. DOI: 10.7176/IEL/9-3-05 Publication date: April 30th 201

    Free Convection of Ag/H2O Nanofluid in Square Cavity with Different Position and Orientation of Egg Shaped Cylinder

    Get PDF
    A numerical simulation was conducted to study the free convection of Ag/H2O nanofluid between a square cavity with cold walls and an egg shaped cylinder with a hot wall. Utilizing the egg equation, dimensionless governing equations were solved using the Galerkin Finite Element Method (GFEM). In this work, several parameters were studied, i.e. Rayleigh number (103 ≤ Ra ≤ 106), volume fraction (0 ≤ φ ≤ 0.05), position (-0.2 ≤ Y ≤ 0.2), and orientation angle (-90° ≤ γ ≤ 90°). The numerical results are presented as streamline contours, isotherm contours, and local and average Nusselt numbers. Moreover, the results were used to analyze the fluids’ structure, temperature distribution, and heat transfer rate. The numerical results confirmed that the stream intensity value increased with an increase of the Rayleigh number as well as the movement of the cylinder towards the bottom wall for all values of the orientation angle. Variation of the vertical position of the cylinder inside the cavity had a noticeable effect on , which increased by 50% at γ = -90°, and by 58% at γ = -45°. However, at Y = -0.2,  increased by 58% at γ = -45° and decreased by 7% at γ = -90°. The highest heat transfer rate was obtained at high Rayleigh number (Ra = 106), volume fraction (φ = 0.05), negative position (Y = -0.2), and the highest positive orientation angle (γ = 90°)

    Effects of pre-operative isolation on postoperative pulmonary complications after elective surgery: an international prospective cohort study

    No full text
    corecore