The effect of fibres and carbonation conditions on the mechanical properties and microstructure of lime/flax composites

Fibre and textile-reinforced mortars are increasingly being used for a variety of building applications, including the strengthening of masonry structures. Lime mortars reinforced with sustainable fibres (such as vegetable or cellulosic fibres) may provide an interesting solution. In this paper, a mixture of commercial lime with 20% metakaolin addition was used to produce composites reinforced with non-woven flax fabrics that were cured at different moisture contents (from 0 to 100%) for 7 or 14 days in a CO2 incubator. The composites were char- acterised to determine their flexural behaviour, carbonation level and microstructure. According to the results, no differences exist in the flexural strength of the composites made in the moisture range of 33%–66%. At 7 days of curing, they attained Modulus of Rupture (MOR) values that exceeded 5.5. MPa. Moreover, it was observed that under high moisture conditions, the permeability of the fibres allows for CO2 access, despite the saturation of the pores of the matrix – allowing a reaction in the vicinity of the fibres –, while under dry conditions, the fibre’s moisture retention does not permit the carbonation of the matrix in their vicinity, even though complete carbonation takes place after 14 daysPostprint (published version

Serviceability parameters and social sustainability assessment of flax fabric reinforced lime-based drywall interior panels

In the search of more environmentally-friendly construction materials, the use of natural-based fibers has gained much attention as reinforcement in the inorganic-based matrix. In this paper, the nonwoven flax fabric reinforced lime composites are created using a dewatering technique, and the serviceability parameters –thermal conductivity, sound absorption coefficient, and residual flexural resistance after exposure to elevated temperature– are determined experimentally. The tests are carried out on two different lime composites prepared under two distinct curing regimens, i.e., accelerated carbonation in a CO2 chamber and natural carbonation in laboratory conditions, to evaluate the effect of forced carbonation. In addition, the experimental results of the serviceability parameters are included in the MIVES model (Integrated Value Model for Sustainability Assessment) to evaluate the social sustainability of the developed material as an interior drywall panel. MIVES, a type of multi-criteria decision-making method, is based on the value function concept and seminars with experts. According to the results of experimental tests, the accelerated cured sample has higher thermal conductivity (~4 times) and lower sound absorption coefficients (~20%) than the naturally cured one. Nonetheless, the flexural performance of the former is 50% (at room temperature) and 100% (at elevated temperature) better. As for the social sustainability index assessed by the MIVES-based multi-objective approach, it ranges between 0.65 and 0.75 (out of 1.0) for both lime composite panels, at least 20% higher than the control lime panel with no reinforcement. The sustainability model designed for this research can be used for assessing the social sustainability performance of other materials although the weights assigned by the experts could be adapted to reflect the perceptions and local preferences.This work was supported through the project grants PID2019-108067RB-I00/AEI/10.13039/501100011033 and PID2020-117530RB-I00/MCIN/AEI/10.13039/501100011033 by the Ministerio de Ciencia e Innovación (MCIN)/Agencia Estatal de Investigación (AEI) of the Spanish Government. The author Payam Sadrolodabaee acknowledges the Banco Santander for the Research Scholarships (Postdoc-UPC 2022 Grant).Peer ReviewedObjectius de Desenvolupament Sostenible::12 - Producció i Consum ResponsablesPostprint (published version

Rheology, mechanical performance and penetrability through flax nonwoven fabrics of lime pastes

The use of plant fibers as a reinforcement for fragile matrices could be an option to improve the sustainability of the construction materials. These reinforcements can be in different forms as short fibers, long fibers or woven or nonwoven fabrics. The mechanical performance of the composites is significantly related to the adhesion between the matrix and the fibers. In the case of nonwoven reinforcement, to get good adhesion, the penetration of the paste is a key point. That is why this study addresses the relationship between rheology, penetration through the nonwoven fabrics and the mechanical properties of various lime pastes with different contents of water and metakaolin (MK). The effect of the binder’s grinding is also evaluated. The results indicate that MK pastes with higher w/b ratios penetrate better into nonwovens, Grinding has a negative effect on penetrability despite improving the mechanical properties of the pastes.Peer ReviewedObjectius de Desenvolupament Sostenible::12 - Producció i Consum ResponsablesPostprint (published version