Mechanics of Platelet-Reinforced Composites Assembled Using Mechanical and Magnetic Stimuli

Current fabrication technologies of structural composites based on the infiltration of fiber weaves with a polymeric resin offer good control over the orientation of long reinforcing fibers but remain too cumbersome and slow to enable cost-effective manufacturing. The development of processing routes that allow for fine control of the reinforcement orientation and that are also compatible with fast polymer processing technologies remains a major challenge. In this paper, we show that bulk platelet-reinforced composites with tailored reinforcement architectures and mechanical properties can be fabricated through the directed-assembly of inorganic platelets using combined magnetic and mechanical stimuli. The mechanical performance and fracture behavior of the resulting composites under compression and bending can be deliberately tuned by assembling the platelets into designed microstructures. By combining high alignment degree and volume fractions of reinforcement up to 27 vol %, we fabricated platelet-reinforced composites that can potentially be made with cost-effective polymer processing routes while still exhibiting properties that are comparable to those of state-of-the-art glass-fiber composites

Ultrahigh Magnetically Responsive Microplatelets with Tunable Fluorescence Emission

Tuning the optical properties of suspensions by controlling the orientation and spatial distribution of suspended particles with magnetic fields is an interesting approach to creating magnetically controlled displays, microrheology sensors, and materials with tunable light emission. However, the relatively high concentration of magnetic material required to manipulate these particles very often reduces the optical transmittance of the system. In this study, we describe a simple method of generating particles with magnetically tunable optical properties via sol–gel deposition and functionalization of a continuous layer of silica on ultrahigh magnetically responsive (UHMR) alumina microplatelets. UHMR microplatelets with tunable magnetic response in the range of 15–36 G are obtained by the electrostatic adsorption of 2 to 13% of superparamagnetic iron oxide nanoparticles (SPIONs) on the alumina surface. The magnetized platelets are coated with a 20–50 nm layer of SiO₂ through the controlled hydrolysis and condensation reactions of tetraethylorthosilicate (TEOS) in an NH₃/ethanol mixture. Finally, the silica surface is covalently modified with an organic fluorescent dye by conventional silane chemistry. Because of the anisotropic shape of the particles, control of their orientation and distribution using magnetic fields and field gradients enables easy tuning of the optical properties of the suspension. This strategy allows us to gain both spatial and temporal control over the fluorescence emission from the particle surface, making the multifunctional platelets interesting building blocks for the manipulation of light in colloid-based smart optical devices and sensors

Dynamics of Cellulose Nanocrystal Alignment during 3D Printing

The alignment of anisotropic particles during ink deposition directly affects the microstructure and properties of materials manufactured by extrusion-based 3D printing. Although particle alignment in diluted suspensions is well described by analytical and numerical models, the dynamics of particle orientation in the highly concentrated inks typically used for printing <i>via</i> direct ink writing (DIW) remains poorly understood. Using cellulose nanocrystals (CNCs) as model building blocks of increasing technological relevance, we study the dynamics of particle alignment under the shear stresses applied to concentrated inks during DIW. With the help of <i>in situ</i> polarization rheology, we find that the time period needed for particle alignment scales inversely with the applied shear rate and directly with the particle concentration. Such dependences can be quantitatively described by a simple scaling relation and qualitatively interpreted in terms of steric and hydrodynamic interactions between particles at high shear rates and particle concentrations. Our understanding of the alignment dynamics is then utilized to estimate the effect of shear stresses on the orientation of particles during the printing process. Finally, proof-of-concept experiments show that the combination of shear and extensional flow in 3D printing nozzles of different geometries provides an effective means to tune the orientation of CNCs from fully aligned to core–shell architectures. These findings offer powerful quantitative guidelines for the digital manufacturing of composite materials with programmed particle orientations and properties

Locally Reinforced Polymer-Based Composites for Elastic Electronics

A promising approach to fabricating elastic electronic systems involves processing thin film circuits directly on the elastic substrate by standard photolithography. Thin film devices are generally placed onto stiffer islands on the substrate surface to protect devices from excessive strain while still achieving a globally highly deformable system. Here we report a new method to achieve island architectures by locally reinforcing polymeric substrates at the macro- and microscale using magnetically responsive anisotropic microparticles. We demonstrate that the resulting particle-reinforced elastic substrates can be made smooth enough for the patterning and successful operation of thin film transistors with transfer characteristics comparable to state-of-the-art device