Assessment of High Porosity Lattice Structures for Lightweight Applications

Additive manufacturing (AM) methods have a growing application in different fields such as aeronautical, automotive, biomedical, and there is a huge interest towards the extension of their use. In this paper, lattice structures for AM are analysed with regards to stiffness and printability in order to verify the suitability for applications where the main requirement of efficiency in terms of stiffness has to be balanced with other needs such as weight saving, ease of manufacturing and recycling of the material. At this aim, lattice structures with high porosity unit cells and large cell size made of a recyclable material were considered with a geometrical configuration allowing 3D printing without any supports. The lattice structures considered were based on body-centred cubic (BCC) and face centred cubic (FCC) unit cell combined with cubic cell. Finally, a multi-morphology lattice structure obtained by mixing different unit cells is also proposed. The lattice structures were modelled and structurally analysed by means of finite element method (FEM), manufactured with a Fusion deposition modelling (FDM) printer and evaluated in relation to printability and dimensional accuracy. The results show that the proposed structure with mixed cells is potentially advantageous in terms of weight saving in relation to the mechanical properties

Advanced 3D photogrammetric surface reconstruction of extensive objects by UAV camera image acquisition

This paper proposes a replicable methodology to enhance the accuracy of the photogrammetric reconstruction of large-scale objects based on the optimization of the procedures for Unmanned Aerial Vehicle (UAV) camera image acquisition. The relationships between the acquisition grid shapes, the acquisition grid geometric parameters (pitches, image rates, camera framing, flight heights), and the 3D photogrammetric surface reconstruction accuracy were studied. Ground Sampling Distance (GSD), the necessary number of photos to assure the desired overlapping, and the surface reconstruction accuracy were related to grid shapes, image rate, and camera framing at different flight heights. The established relationships allow to choose the best combination of grid shapes and acquisition grid geometric parameters to obtain the desired accuracy for the required GSD. This outcome was assessed by means of a case study related to the ancient arched brick Bridge of the Saracens in Adrano (Sicily, Italy). The reconstruction of the three-dimensional surfaces of this structure, obtained by the efficient Structure-From-Motion (SfM) algorithms of the commercial software Pix4Mapper, supported the study by validating it with experimental data. A comparison between the surface reconstruction with different acquisition grids at different flight heights and the measurements obtained with a 3D terrestrial laser and total station-theodolites allowed to evaluate the accuracy in terms of Euclidean distances

Modeling, assessment, and design of porous cells based on schwartz primitive surface for bone scaffolds

The design of bone scafolds for tissue regeneration is a topic of great interest, which involves diferent issues related to geometry of architectures, mechanical behavior, and biological requirements, whose optimal combination determines the success of an implant. Additive manufacturing (AM) has widened the capability to produce structures with complex geometries, which should potentially satisfy the diferent requirements. These architectures can be obtained by means of refned methods and have to be assessed in terms of geometrical and mechanical properties. In this paper a triply periodic minimal surface (TPMS), the Schwarz's Primitive surface (P-surface), has been considered as scafold unit cell and conveniently parameterized in order to investigate the efect of modulation of analytical parameters on the P-cell geometry and on its properties. Several are the cell properties, which can afect the scafold performance. Due to the important biofunctional role that the surface curvature plays in mechanisms of cellular proliferation and diferentiation, in this paper, in addition to properties considering the cell geometry in its whole (such as volume fraction or pore size), new properties were proposed. Tese properties involve, particularly, the evaluation of local geometrical-diferential properties of the P-surface. Te results of this P-cell comprehensive characterization are very useful for the design of customized bone scafolds able to satisfy both biological and mechanical requirements. A numerical structural evaluation, by means of fnite element method (FEM), was performed in order to assess the stifness of solid P-cells as a function of the changes of the analytical parameters of outer surface and the thickness of cell. Finally, the relationship between stifness and porosity has been analyzed, given the relevance that this property has for bone scafolds design

Neck orthosis design for 3D printing with user enhanced comfort features

An area of interest in orthopaedics is the development of efficient customized neck orthoses, considered that pathologies which affect the neck area are widespread. Advanced acquisition and modelling approaches combined with Additive Manufacturing (AM) can potentially provide customized orthoses with improved performance and complexity. However, in the design of these devices, besides functional and structural requirements, benefit and comfort of the patient should be a main concern, in particular, at the early stage of design during the acquisition of the body’s part, and while using the printed orthosis. In this paper, a scanning system with three sensors was developed which allows a fast, about 5 s, and accurate acquisition of the neck area with minimum discomfort for the patient. A neck orthosis with a ventilation pattern obtained by Topology Optimization (TO), lightened by about 35%, was also established. In fact, a main role for comfort is played by the ventilation pattern which contributes both to lightness and breathability. Its structural and comfort performance was evaluated in comparison with an orthosis with a ventilation pattern configured by Voronoi cells. Structural assessment was carried out by means of finite element analysis under main loading conditions. An evaluation of neck temperatures in relation to wearing 3D printed prototypes, manufactured with Hemp Bio-Plastic® filament, was finally conducted by means of a thermal imaging camera. TO orthosis prototype showed a better performance regarding thermal comfort, with a maximum increase of neck temperature less than 1 °C, which makes the proposed configuration very promising for user's comfort

Sulla interferometria olografica digitale

The holographic interferometry is a well-known experimental technique which allows for measuring the displacements field of a sample in a relatively simple way. In its classical implementation, this technique uses high sensitivity photographic plates as recording media; nevertheless there is no reason why a different recording support, for example a CCD camera, can not be used (obviously in this case the reconstruction step has to be performed in numerical form). Since most of the industries producing holographic plates have stopped their lines, the digital version of holographic interferometry is becoming more than an option: this work aims to establish the limitation and the technical aspects that have to be taken into account when using a camera as the recording media. In fact, the low spatial resolution of the hardware requires special precaution to be taken both while building the setup and while performing the measurement

Sull'uso del phase shifting spaziale nella ricostruzione di campi di spostamento con tecniche ottiche

The Spatial Phase Shifting technique makes possible to reconstruct the displacement field using the Fourier analysis of a single image. However, in its “classical” version it presents various problems—first of all the residual component of the carrier fringe field—which seriously limits its usability. This work proposes to combine some techniques, either well known, either new, with the classical spatial phase shifting algorithm so as to enlarge its working field. After illustrating these techniques and their synergic effect, a series of test problems are analyzed showing the reliability of the proposed methodology

A new generation of bio-composite thermoplastic filaments for a more sustainable design of parts manufactured by FDM

The most recent developments of Fused Deposition Modelling (FDM) techniques are moving the application of Additive Manufacturing (AM) technologies toward new areas of investigation such as the biomedical, aerospace, and marine engineering in addition to the more consolidated industrial and civil fields. Some specific characteristics are required for the components designed for peculiar applications, such as complex geometries, lightweight, and high strength as well as breathability and aesthetic appearance specifically in the biomedical field. All these design specifications could be potentially satisfied by manufacturing with 3D printing techniques. Moreover, the development of purpose-dedicated filaments can be considered a key factor to successfully meet all the requirements. In this paper, fabrication and applications of five new thermoplastic materials with fillers are described and analyzed. They are organic bio-plastic compounds made of polylactic acid (PLA) and organic by-products. The growing interest in these new composite materials reinforced with organic by-products is due to the reduction of production management costs and their low environmental impact. In this study, the production workflow has been set up and described in detail. The main properties of these new thermoplastic materials have been analyzed with a major emphasis on strength, lightweight, and surface finish. The analysis showed that these materials can be particularly suitable for biomedical applications. Therefore, two different biomedical devices were selected and relative prototypes were manufactured with one of the analyzed thermoplastic materials. The feasibility, benefits, and performance of the thermoplastic material considered for these applications were successfully assessed

A NURBS-based solid modeling to enhance rapid prototyping in the restoration of decorative elements

In this research, we describe a computer-aided approach to improve the reconstruction method of decorum in architectural surfaces and sculpture. The effects of withdrawal caused by catalysis of mold in silicone was evaluated and simulated by a NURBS-based solid modelling. A tolerance analysis model was developed to predict manufacturing precision levels. In particular, differential increment along three dimensions was performed considering different volume distributions. The methodology was validated by experimental data obtained during the coffered ceiling restoration of Teatro Massimo Vittorio Emanuele in Palermo. The proposed methodology allowed the reconstruction of decorations or fragments of decoration with high accuracy

Efficiency Optimization in Medium Power Wind Turbines: an Innovative Mechanical Pitch Control System

The paper illustrates the design of a new mechanical system for propeller blades pitch calibration in medium power wind turbines. The peculiarity of this system is its capacity of adjusting through a feedback control system, which allows the wind turbine to capture the maximum amount of energy from the wind. In this work an axial drive system was studied by means of racks capable of linearly adjusting the pitch of all wind turbine propeller blades in an intrinsically synchronous way, with an advantage over the traditional methods of propeller blades pitch calibration. For different wind speeds the system adjusts the blades angle of incidence in order to reduce the rotation speed and keep the system as close as possible to the pre-established design conditions generating maximum energy with a high efficiency. The manuscript examines the main analyses and simulations conducted during the design phase. These show that the proposed method allows to reach higher efficiencies with a greater intrinsic stability compared to the traditional pitch control mechanisms in medium power wind turbines. The experimental results on the first prototypes confirm the efficiency increase

Brain-derived neurotrophic factor (BDNF) and polysialylated-neural cell adhesion molecule (PSA-NCAM) in the human brainstem precerebellar nuclei from prenatal to adult age.

Occurrence and distribution of the neurotrophin brain-derived neurotrophic factor (BDNF) and polysialylated-neural cell adhesion molecule (PSA-NCAM), a neuroplasticity marker known to modulate BDNF signalling, were examined by immunohistochemistry in the human brainstem precerebellar nuclei at prenatal, perinatal and adult age. Western blot analysis performed in human brainstem showed for both molecules a single protein band compatible with the molecular weight of the dimeric form of mature BDNF and with that of PSA-NCAM. Detectability of both molecules up to 72 h post-mortem was also assessed in rat brain. In neuronal perikarya, BDNF-like immunoreactivity (LI) appeared as intracytoplasmic granules, whereas PSA-NCAM-LI appeared mostly as peripheral staining, indicative of membrane labelling; immunoreactivity to both substances also labelled nerve fibres and terminals. BDNF- and PSA-NCAM-LI occurred in the external cuneate nucleus, perihypoglossal nuclei, inferior olive complex, arcuate nucleus, lateral reticular formation, vestibular nuclei, pontine reticulotegmental and paramedian reticular nuclei, and pontine basilar nuclei. With few exceptions, for both substances the distribution pattern detected at prenatal age persisted later on, though the immunoreactivity appeared often higher in preand full-term newborns than in adult specimens. The results obtained suggest that BDNF operates in the development, maturation, maintenance and plasticity of human brainstem precerebellar neuronal systems. They also imply a multiple origin for the BDNF-LI of the human cerebellum. The codistribution of BDNF- and PSA-NCAM-LI in analyzed regions suggests that PSA-NCAM may modulate the functional interaction between BDNF and its high and low affinity receptors, an issue worth further analysis, particularly in view of the possible clinical significance of neuronal trophism in cerebellar neurodegenerative disorders.