Enhancing the UV/heat stability of LLDPE irrigation pipes via different stabilizer formulations

Herein different stabilizer formulations of linear low-density polyethylene (LLDPE) against UV- and heat-initiated degradation are described. The project aims at outdoor applications, such as irrigation piping and profiles, in the Middle East desert regions, where long-term weathering stability due to high temperatures and solar radiation is important. Two UV/heat formulations, without and with carbon black (CB) as pigment, were incorporated into LLDPE by melt compounding. Neat LLDPE and the stabilized compounds were exposed to accelerated UV and heat aging. Morphological analysis through scanning electron microscopy of the UV-exposed neat LLDPE showed more severe surface cracking compared to the CB-containing LLDPE, while all stabilized compounds did not show any surface degradation. Crack formation was less visible for the thermally aged samples. A significant decrease in molecular weight (MW) was observed for the neat UV-exposed LLDPE, while both unpigmented stabilized compounds showed little change in MW. Mechanical properties, thermal analysis, and carbonyl index results supported the morphological results, which confirmed that CB alone was slightly more effective in protecting the LLDPE against UV initiated degradation, but performed worse against thermal initiated degradation. UV1 and UV2 compounds were efficient against both UV- and heat-initiated degradation, with UV1 performing better for unpigmented compounds, and UV2 for the pigmented ones.This publication was made possible by the NPRP award (NPRP 9-161-1-030) from the Qatar National Research Fund (a member of The Qatar Foundation). We are also grateful to BASF and Sabo for supplying the additives at no cost. We further express our gratitude to Dr. Robert Brüll from Fraunhofer LBF, Darmstadt, Germany for doing the GPC analyses on our samples. The statements made herein are solely the responsibility of the author(s).Scopu

New Aspects on the Direct Solid State Polycondensation (DSSP) of Aliphatic Nylon Salts: The Case of Hexamethylene Diammonium Dodecanoate

The direct solid state polymerization (DSSP) of hexamethylene diammonium dodecanoate (PA 612 salt) was investigated for two different salt grades, fossil-based and bio-based. Aliphatic polyamide salts (such as PA 612 salt) are highly susceptible to solid melt transition (SMT) phenomena, which restrain the industrial application of DSSP. To that end, emphasis was given on reactor design, being the critical parameter influencing byproduct diffusion, amine loss and inherent DSSP kinetics. Experiments took place both at the microscale and the laboratory scale, in which two different reactors were tested in terms of bypassing SMT phenomena. The new reactor designed here proved quite successful in maintaining the solid state during the reaction. Scouting experiments were conducted in order to assess the effect of critical parameters and determine appropriate reaction conditions. Fossil-based PA 612 products proved to have a better end-group imbalance in comparison to bio-based ones, which is critical in terms of achieving high molecular weight. Finally, a real DSSP process was demonstrated, starting from PA 612 salt crystals and ending with PA 612 particles

High-Solids, Solvent-Free Modification of Engineered Polysaccharides

The nature-identical engineered polysaccharide α-(1,3) glucan, produced by the enzymatic polymerization of sucrose, was chemically modified by acylation with succinic anhydride. This modification reaction was initially performed at the micro scale in a TGA reactor to access a range of reaction conditions and to study the mechanism of the reaction. Subsequently, the best performing conditions were reproduced at the larger laboratory scale. The reaction products were characterized via coupled TGA/DSC analysis, FT-IR spectroscopy, solution viscosity and pH determination. The acylation path resulted in partially modifying the polysaccharide by altering its behavior in terms of thermal properties and solubility. The acylation in a solvent-free approach was found promising for the development of novel, potentially melt-processable and fully bio-based and biodegradable ester compounds