Electronic Nose for Rapid Detection of Food Borne Pathogens in Meats

The AromaScan electronic-nose detects volatile chemicals with an array of semi-conducting polymer sensors which enable the user to map aromas in a graphic and digital format. The goal of this research is to explore the use of an electronic nose for rapid detection of food spoilers and pathogens via development of a standard curve of some potential volatile compounds that can be used to develop some specific aroma-labeled substrates similar to the MUG assay for indicator organisms and pathogen detection. The test system was ground pork that was mixed with a diluent, homogenized with a stomacher then incubated at 37 o C with 30% RH. The stomacher bag was connected to the AromaScan electronic nose via teflon tubing which as held in a column heater (35 o C), through a teflon syringe filter to prevent contamination of the sensors. The AromaScan incubator was held at 35 o C and 30% RH. Benzaldehyde was the aroma compound which illustrated the best response as low as 91 ppb. However, to be workable as a rapid method for detection of pathogens this aroma labeled compound must be detectable at part per trillion

Purification of thin stillage from dry-grind corn milling with fungi

The present invention is directed to an improved method of processing thin stillage from ethanol production and/or other industrial processes to produce high value fungal biomass that can be recovered by simple means. The effluent is sanitized and recycled using a novel disinfection technique. This innovative approach generates revenue from low value thin stillage, while reducing wastewater purification costs

Reducing Bacterial Contamination in Fuel Ethanol Fermentations by Ozone Treatment of Uncooked Corn Mash

Ozonation of uncooked corn mash from the POET BPX process was investigated as a potential disinfection method for reducing bacterial contamination prior to ethanol fermentation. Corn mash (200 g) was prepared from POET ground corn and POET corn slurry and was ozonated in 250 mL polypropylene bottles. Lactic and acetic acid levels were monitored daily during the fermentation of ozonated, aerated, and nontreated corn mash samples to evaluate bacterial activity. Glycerol and ethanol contents of fermentation samples were checked daily to assess yeast activity. No yeast supplementation, no addition of other antimicrobial agents (such as antibiotics), and spiking with a common lactic acid bacterium found in corn ethanol plants,Lactobacillus plantarum, amplified the treatment effects. The laboratory-scale ozone dosages ranged from 26–188 mg/L, with very low estimated costs of $0.0008–0.006/gal ($0.21–1.6/m3) of ethanol. Ozonation was found to decrease the initial pH of ground corn mash samples, which could reduce the sulfuric acid required to adjust the pH prior to ethanol fermentation. Lactic and acetic acid levels tended to be lower for samples subjected to increasing ozone dosages, indicating less bacterial activity. The lower ozone dosages in the range applied achieved higher ethanol yields. Preliminary experiments on ozonating POET corn slurry at low ozone dosages were not as effective as using POET ground corn, possibly because corn slurry samples contained recycled antimicrobials from the backset. The data suggest additional dissolved and suspended organic materials from the backset consumed the ozone or shielded the bacteria

Evaluation of Potential Fungal Species for the in situ Simultaneous Saccharification and Fermentation (SSF) of Cellulosic Material

Three fungal species were evaluated for their abilities to saccharify pure cellulose. The three species chosen represented three major wood-rot molds; brown rot (Gloeophyllum trabeum), white rot (Phanerochaete chrysosporium) and soft rot (Trichoderma reesei). After solid state fermentation of the fungi on the filter paper for four days, the saccharified cellulose was then fermented to ethanol by using Saccharomyces cerevisiae. The efficiency of the fungal species in saccharifying the filter paper was compared against a low dose (25 FPU/g cellulose) of a commercial cellulase. Total sugar, cellobiose and glucose were monitored during the fermentation period, along with ethanol, acetic acid and lactic acid. Results indicated that the most efficient fungal species in saccharifying the filter paper was T. reesei with 5.13 g/100 g filter paper of ethanol being produced at days 5, followed by P. chrysosporium at 1.79 g/100 g filter paper. No ethanol was detected for the filter paper treated with G. trabeum throughout the five day fermentation stage. Acetic acid was only produced in the sample treated with T. reesei and the commercial enzyme, with concentration 0.95 and 2.57 g/100 g filter paper, respectively at day 5. Lactic acid production was not detected for all the fungal treated filter paper after day 5. Our study indicated that there is potential in utilizing in situ enzymatic saccharification of biomass by using T. reesei and P. chrysosporium that may lead to an economical simultaneous saccharification and fermentation process for the production of fuel ethanol

Ultrasonication in Soy Processing for Enhanced Protein and Sugar Yields and Subsequent Bacterial Nisin Production

Soy protein recovery from hexane-defatted soybean flakes using conventional methods is generally low. Importantly, some tightly-bound sugar in the soy flakes ends up in soy protein, thereby deteriorating the usefulness and quality of soy protein as a food ingredient. This research investigated the use of high-power ultrasound prior to soy protein extraction to simultaneously enhance protein yield and facilitate more sugar release in soy whey. The nutrient-rich soy whey was then used as a cheap growth medium to produce high-value nisin using Lactococcus lactis subsp. lactis. A nisin sensitive organism Micrococcus luteus was used as an indicator organism for international unit determination of nisin production as compared to standard. Soy flakes and water was mixed at the ratio of 1:10 (w/w). The slurry was then sonicated for 15, 30, 60 and 120 sec at a frequency of 20 kHz. The ultrasonic amplitude was maintained at 84 µmpp (peak to peak amplitude in µm) for all sonication durations. The results showed that with ultrasound pretreatment, the protein yield improved as much as by 46% in soy extract and sugar release by 50% with respect to nonsonicated samples (control). To maximize nisin production from soy whey, different parameters, such as aeration/agitation and incubation period were optimized. Nisin production from standard medium, DeMan, Rogosa and Sharpe (MRS) and soy whey was tested and compared. Maximum nisin production was achieved in stationary conditions and showed a continuous increase in yield till 48h of incubation (incubation period beyond that was not tested). Maximum nisin yield of 1.78 g/L of soy whey was obtained at 30°C and pH of 4.5 as opposed to 2.96 g/L of nisin with MRS medium

Purification of thin stillage from dry-grind corn milling with fungi

The present invention is directed to an improved method of processing thin stillage from ethanol production and/or other industrial processes to produce high value fungal biomass that can be recovered by simple means. The effluent is sanitized and recycled using a novel disinfection technique. This innovative approach generates revenue from low value thin stillage, while reducing wastewater purification costs.</p

Fungi cultivation on alcohol fermentation stillage for useful products and energy savings

A method of processing stillage from fermentation derived alcohol is disclosed, including dry-grind ethanol production from corn, by fermentation with filamentous fungi. This produces high-value fungal biomass that can be recovered by screening, is easily dewatered and used as an animal feed, human food or as a source of nutraceuticals. The methodology uses an airlift reactor to enhance the morphology of the fungi for easy harvesting and separation of water for recycling and reuse and to recover added enzymes and mineral acid with the water. The process also separates oil from the stillage. The fungal processing removes organic substances from the water that are otherwise inhibitory to the reuse prospects for the water, i.e. suspended and dissolved organic matter, including glycerol, lactic and acetic acids. The process also separates oil from the stillage by enmeshing the oil in the fungal biomass and can produce more oil through cultivation of oleaginous fungi. This approach generates revenue from low value thin stillage, while substantially reducing stillage processing costs, mainly by averting the need for evaporation of the thin stillage.</p