Valorization of Food Processing By-Products as Smart Food Packaging Materials and Its Application

Traditional food packaging systems cannot provide any information related to the food quality during storage to consumers. Recently, the renewable resources have been considered as starting materials for making biodegradable packaging film. A variety of food processing by-products have been utilized, either alone or in mixtures, to produce packaging films with proper properties. It shows high possibility for smart biodegradable filmmaking as well as is applicable in the food industry. In order to monitor the food quality and to reduce the food loss and waste, a new packaging technology has been increasingly developed. Smart packaging refers to packaging systems which can monitor, detect, and inform about the qualities of food in real time. Indicator is the most commonly used device, which can communicate through direct visual change, especially in color. Natural extract and synthetic color are usually added into smart packaging films. However, synthetic dyes may be harmful to the consumers’ health. Thus, the use of natural extract has been increased. Smart packaging films can be applied to various types of food products in order to monitor the food quality during transportation and storage. Thus, smart packaging could be used as a nondestructive tool to detect the food quality

Development of Smart Bilayer Alginate/Agar Film Containing Anthocyanin and Catechin‑Lysozyme

International audienceSmart packaging can provide real-time information about changes in food quality and impart a protective effect to the food product by using active agents. This study aimed to develop a smart bilayer film (alginate/agar) with a cellulose nanosphere (CNs) from corncob. The bilayer films were prepared using 1.5% (w/w) sodium alginate with 0.25%% (w/v) butterfly pea extract incorporated (indicator layer) and 2% (w/w) agar containing 0.5% (w/v) catechin–lysozyme (ratio 1:1) (active layer). The CNs were incorporated into the alginate layer at different concentrations (0, 5, 10, 20, and 30% w/w-based film) in order to improve the film’s properties. The thickness of smart bilayer film dramatically increased with the increase of CNs concentration. The inclusion of CNs reduced the transparency and elongation at break of the smart bilayer film while increasing its tensile strength (p 0.05). The smart bilayer film displayed a blue film with a glossy (without CNs) or matte surface (with CNs). The developed bilayer film shows excellent pH sensitivity, changing color at a wide range of pHs, and has a good response to ammonia and acetic acid gases. The film possesses exceptional antimicrobial and antioxidant activities. The integration of CNs did not influence the antibacterial activity of the film, despite the presence of a higher level of DPPH in film containing CNs. The smart bilayer film was effectively used to monitor shrimp freshness. These findings imply that smart bilayer films with and without CNs facilitate food safety and increase food shelf life by monitoring food quality

Development of Intelligent Gelatin Films Incorporated with Sappan (Caesalpinia sappan L.) Heartwood Extract

International audienceThis study aimed to develop intelligent gelatin films incorporated with sappan (Caesalpinia sappan L.) heartwood extracts (SE) and characterize their properties. The intelligent gelatin film was prepared through a casting method from gelatin (3%, w/v), glycerol (25% w/w, based on gelatin weight), and SE at various concentrations (0, 0.25, 0.50, 0.75, and 1.00%, w/v). The thickness of the developed films ranged from 43 to 63 μm. The lightness and transparency of the films decreased with the increasing concentration of SE (p < 0.05). All concentrations of gelatin films incorporated with SE exhibited great pH sensitivity, as indicated by changes in film color at different pH levels (pH 1–12). Significant decreases in tensile strength were observed at 1.00% SE film (p < 0.05). The addition of SE reduced gelatin films’ solubility and water vapor permeability (p < 0.05). The chemical and physical interactions between gelatin and SE affected the absorption peaks in FTIR spectra. SE was affected by increased total phenolic content (TPC) and antioxidant activity of the gelatin film, and the 1.00% SE film showed the highest TPC (15.60 mg GAE/g db.) and antioxidant activity (DPPH: 782.71 μM Trolox/g db. and FRAP: 329.84 mM/g db.). The gelatin films combined with SE could inhibit S. aureus and E. coli, while the inhibition zone was not observed for E. coli; it only affected the film surface area. The result suggested that gelatin films incorporated with SE can be used as an intelligent film for pH indicators and prolong the shelf life of food due to their antioxidant and antimicrobial activities

Isolation and Characterization Cellulose Nanosphere from Different Agricultural By-Products

International audienceCellulose nanospheres (CN) have been considered a leading type of nanomaterial that can be applied as a strengthening material in the production of nanocomposites. This work aimed to isolate and characterize the properties of CN from different agricultural by-products. CNs were successfully isolated from rice straw, corncob, Phulae pineapple leaf and peel using acid hydrolysis (60% H2SO4) combined with homogenization-sonication (homogenized at 12,000 rpm for 6 min and ultrasonicated for 10 min). The results showed that the CN from rice straw (RS-CN) and corncob (CC-CN) exhibited high yields (22.27 and 22.36%) (p < 0.05). All hydrolyzed CNs exhibited a spherical shape with a diameter range of 2 to 127 nm. After acid hydrolysis, Fourier transform infrared (FTIR) results showed no impurities. X-ray diffraction (XRD) showed that the structure of cellulose was changed from cellulose-I to cellulose-II. However, cellulose-I remained in pineapple peel cellulose nanosphere (PP-CN). The crystalline index (CI) ranged from 43.98 to 73.58%, with the highest CI obtained in the CC-CN. The CN from all sources presented excellent thermal stability (above 300 °C). The functional properties, including water absorption Index (WAI), water solubility index (WSI) and swelling capacity were investigated. PP-CN showed the highest WAI and swelling capacity, while the PL-CN had the highest WSI (p < 0.05). Among all samples, CC-CN showed the highest extraction yield, small particle size, high CI, and desirable functional properties to be used as a material for bio-nanocomposites film

Green Tea Extract Enrichment: Mechanical and Physicochemical Properties Improvement of Rice Starch-Pectin Composite Film

The effects of green tea extract (GTE) at varying concentrations (0.000, 0.125, 0.250, 0.500, and 1.000%, w/v) on the properties of rice-starch-pectin (RS-P) blend films were investigated. The results showed that GTE addition enhanced (p &lt; 0.05) the antioxidation properties (i.e., total phenolic content, DPPH radical scavenging activity, and ferric reducing antioxidant power) and thickness of the RS-P composite film. The darker appearance of the RS-T-GTE blend films was obtained in correspondence to the lower L* values. However, the a* and b* values were higher toward red and yellow as GTE increased. Though GTE did not significantly alter the film solubility, the moisture content and the water vapor permeability (WVP) of the resulting films were reduced. In addition, the GTE enrichment diminished the light transmission in the UV-Visible region (200&ndash;800 nm) and the transparency of the developed films. The inclusion of GTE also significantly (p &lt; 0.05) lowered the tensile strength (TS) and elongation at break (EAB) of the developed film. The FT-IR spectra revealed the interactions between RS-P films and GTE with no changes in functional groups. The antimicrobial activity against Staphylococcus aureus (TISTR 764) was observed in the RS-P biocomposite film with 1% (w/v) GTE. These results suggested that the RS-P-GTE composite film has considerable potential for application as active food packaging

Extraction and Physico–Chemical Characterization of Chitosan from Mantis Shrimp (<i>Oratosquilla nepa</i>) Shell and the Development of Bio-Composite Film with Agarose

Mantis shrimp (Oratosquilla nepa) exoskeleton, a leftover generated after processing, was used as a starting material for chitosan (CS) production. CS was extracted with different deacetylation times (2, 3 and 4 h), termed CS−2, CS−3 and CS−4, respectively, and their characteristics and antimicrobial and film properties with agarose (AG) were investigated. Prolonged deacetylation time increased the degree of deacetylation (DDA: 73.56 ± 0.09–75.56 ± 0.09%), while extraction yield (15.79 ± 0.19–14.13 ± 0.09%), intrinsic viscosity (η: 3.58 ± 0.09–2.97 ± 0.16 dL/g) and average molecular weight (Mν: 1.4 ± 0.05–1.12 ± 0.08 (×106 Da)) decreased (p ν and antimicrobial activity. Therefore, it was chosen for the development of composite films with AG at different ratios (CS−3/AG; 100/0, 75/25, 50/50, 25/75 and 0/100). As the proportion of AG increased, the tensile strength (29.96 ± 1.80–89.70 ± 5.08 MPa) of the composite films increased, while thickness (0.056 ± 0.012–0.024 ± 0.001 mm), elongation at break (36.52 ± 1.12–25.32 ± 1.23%) and water vapor permeability (3.56 ± 0.10–1.55 ± 0.02 (×10−7 g m m−2 s−1 Pa−1)) decreased (p < 0.05). Moreover, lightness of the films increased and yellowness decreased. CS−3/AG (50/50) composite film exhibited high mechanical and barrier properties and excellent compatibility according to FTIR and SEM analyses. According to these finding, mantis shrimp exoskeleton could be used to produce CS. The developed bio-composite film based on an appropriate ratio (50/50) of CS−3 and AG has potential for being used as food packaging material

Mechanical and Physicochemical Properties of Composite Biopolymer Films Based on Carboxymethyl Cellulose from Young Palmyra Palm Fruit Husk and Rice Flour

Carboxymethyl cellulose from young Palmyra palm fruit husk (CMCy) film has low water barrier properties, which can limit its application. Thus, the combination of CMCy with other polysaccharides, such as rice flour (RF), may solve this problem. The aim of this study is to prepare the CMCy/RF composite films in different proportions (CMCy100, CMCy75/RF25, CMCy50/RF50, CMCy25/RF75, and RF100) and investigate their mechanical and physicochemical properties. The film strength (33.36–12.99 MPa) and flexibility (9.81–3.95%) of the CMCy/RF composite films decreased significantly (p −8 g m m−2 s−1 Pa−1) and film solubility (82.70–21.64%) of the CMCy/RF composite films. Furthermore, an increased lightness with a coincidental decreased yellowness of the CMCy/RF composite films was pronounced when the RF proportion increased (p < 0.05). However, the addition of RF in different proportions did not influence the film thickness and transparency. Based on SEM micrographs, all film samples had a relatively coarser surface. FTIR spectra showed that some interactions between CMCy and RF blended films had occurred. According to these findings, the CMCy50/RF50 composite film was found to be the best formulation because it has good mechanical and physicochemical properties

Using Anthocyanin Extracts from Butterfly Pea as pH Indicator for Intelligent Gelatin Film and Methylcellulose Film

International audienceAmong variety of intelligent food packaging, pH indicator packaging is becoming more popular, which can be made from synthetic and natural compounds. The search for natural pH indicator dyes that can be used in intelligent food packaging systems has recently focused on anthocyanins extracted from plants. Thus, this work aimed to develop and characterize an intelligent tag for pH indicator based on gelatin and methylcellulose-film with butterfly pea extract (BPE). The results showed that the colors of BPE solutions had a tendency to change from red to blue in a pH range of 4.0 to 8.0. The maximum absorption peak moved to a higher wavelength was observed at around 627 nm at pH 8.0 and shifted to 574 nm when the pH decreased to 5.0. After BPE was incorporated into the gelatin and methylcellulose-based films, the film’s properties were characterized. The color of the incorporated films changed from purple to blue and blue to green in buffers with pH ranging from 2.0 to 6.0 and 7.0 to 10.0, respectively. The incorporated gelatin-based film containing BPE showed a clearer response to pH variation and showed a high pigment releasing rate when immerse in buffer of pH 10. The incorporated methylcellulose-based film containing BPE had higher water solubility than that of gelatin-based film (p < 0.05), as well as improved mechanical properties and water vapor permeability (WVP). Therefore, it is possible to use the BPE (anthocyanins) as a visual pH indicator for food package