Progress in thermochemical hydrogen production with the copper–chlorine cycle

Recent advances are reported by an international team on research and development of the copper chlorine (Cu–Cl) cycle for thermochemical hydrogen production. New experimental and numerical results are given for several processes of the cycle. Experimental results for CuCl/HCl electrolysis and integration of unit operations in the Cu–Cl cycle are presented. A new solubility model for the CuCl–CuCl2–HCl–H2O quaternary system is presented, which optimizes the cupric chloride selective precipitation prior to the hydrolysis reactor. Also, recent progress on photo-electrochemical cell development for enhancement of the electrolysis process is reported along with its integration with a concentrated solar radiation system

Progress of international program on hydrogen production with the copper–chlorine cycle

This paper highlights and discusses the recent advances in thermochemical hydrogen production with the copper–chlorine (Cu–Cl) cycle. Extended operation of HCl/CuCl electrolysis is achieved, and its performance assessment is conducted. Advances in the development of improved electrodes are presented for various electrode materials. Experimental studies for a 300 cm2 electrolytic cell show a stable current density and production at 98% of the theoretical hydrogen production rate. Long term testing of the electrolyzer for over 1600 h also shows a stable cell voltage. Different systems to address integration challenges are also examined for the integration of electrolysis/hydrolysis and thermolysis/electrolysis processes. New results from experiments for CuCl–HCl–H2O and CuCl2–HCl–H2O ternary systems are presented along with solubility data for CuCl in HCl–H2O mixtures between 298 and 363 K. A parametric study of multi-generation energy systems incorporating the Cu–Cl cycle is presented with an overall energy efficiency as high as 57% and exergy efficiency of hydrogen production up to 90%

Ferric Sulfate Leaching of Pyrrhotite Tailings between 30 to 55 °C

Mine tailings present major environmental issues in the mining industry. However due to the depletion of high-grade sulfide ores for metal recovery, tailings could also be a potential resource for certain valuable metals. The present study investigates the potential to recover nickel from pyrrhotite tailings. Leaching tests were performed in acidic ferric sulfate media with 0.14 wt % solids to keep the ferric concentration essentially constant. The temperature was varied between 30 and 55 °C, and the ferric concentration was in a range 0.02–0.3 M. The results showed that both temperature and ferric sulfate concentration had significant effects on the nickel extraction kinetics. The shrinking core model (SCM) was applied to the nickel extraction data. The rate controlling step was found to be product layer diffusion. The Arrhenius plot yielded an activation energy of Ea = 62.12 kJ/mol based on apparent reaction rates obtained by the SCM. The reaction order with respect to ferric ion was found to be 1 at the high concentration range. SEM images of partially leached tailings confirmed the presence of elemental sulfur around the pyrrhotite particles, which was responsible for the observed non-linear leaching kinetics (diffusion control)

Ferric Sulfate Leaching of Pyrrhotite Tailings between 30 to 55 °C

Mine tailings present major environmental issues in the mining industry. However due to the depletion of high-grade sulfide ores for metal recovery, tailings could also be a potential resource for certain valuable metals. The present study investigates the potential to recover nickel from pyrrhotite tailings. Leaching tests were performed in acidic ferric sulfate media with 0.14 wt % solids to keep the ferric concentration essentially constant. The temperature was varied between 30 and 55 °C, and the ferric concentration was in a range 0.02–0.3 M. The results showed that both temperature and ferric sulfate concentration had significant effects on the nickel extraction kinetics. The shrinking core model (SCM) was applied to the nickel extraction data. The rate controlling step was found to be product layer diffusion. The Arrhenius plot yielded an activation energy of Ea = 62.12 kJ/mol based on apparent reaction rates obtained by the SCM. The reaction order with respect to ferric ion was found to be 1 at the high concentration range. SEM images of partially leached tailings confirmed the presence of elemental sulfur around the pyrrhotite particles, which was responsible for the observed non-linear leaching kinetics (diffusion control)