Research on the mechanical behaviour of an airplane component made by selective laser melting technology

The main objective of the presented research consists in the redesign of an airplane component to decrease its weight, without affecting the mechanical behaviour of the component, at the end. Femap NX Nastran and ANSYS FEA programs were used for the shape optimization and for the estimation of the mechanical behaviour of a fixing clamp that was used to sustain the hydraulic pipes that are passing through an airplane fuselage, taking into consideration two types of raw materials – Ti6Al4V and AlSi12 powder from which this component could be manufactured by using the selective laser melting (SLM) technology. Based on the obtained results, the airplane component was finally manufactured from titanium alloy using the SLM 250 HL equipment that is available at SLM Solutions GmbH company from Luebeck, in Germany

Finite Element Method - Simulation, Numerical Analysis and Solution Techniques

The book entitled Finite Element Method: Simulation, Numerical Analysis, and Solution Techniques aims to present results of the applicative research performed using FEM in various engineering fields by researchers affiliated to well-known universities. The book has a profound interdisciplinary character and is mainly addressed to researchers, PhD students, graduate and undergraduate students, teachers, engineers, as well as all other readers interested in the engineering applications of FEM. I am confident that readers will find information and challenging topics of high academic and scientific level, which will encourage them to enhance their knowledge in this engineering domain having a continuous expansion. The applications presented in this book cover a broad spectrum of finite element applications starting from mechanical, electrical, or energy production and finishing with the successful simulation of severe meteorological phenomena

The influence of build orientation on the mechanical properties of medical implants made from PA 2200 by Selective Laser Sintering

This paper presents a series of research that have been made by the authors in the field of medical implants realized from PA 2200 powder material using the Selective Laser Sintering (SLS) method. Several sets of samples differently oriented into the working area of the machine were manufactured from PA 2200 by SLS, in order to determine which is the recommended orientation to be used during the manufacturing process, in such a way that at the end the mechanical properties (e.g. Compressive strength, Young’s modulus, etc.) will be as closed as possible to the ones of the human bones. The obtained results were further on used in the case of a medical implant (Acetabular liner) that was manufactured at the Technical University of Cluj-Napoca (TUCN) from PA 2200 material using the DTM Sinterstation 2000 SLS equipment

Finite Element Analysis to determine the optimum contact pressure between the components of a hip implant made by using the Selective Laser Sintering and the Selective Laser Melting Technologies

The article presents a case study that was realized at the Technical University of Cluj-Napoca (TUC-N) in the field of customized medical implants made by using different additive manufacturing (AM) technologies, such as the Selective Laser Sintering (SLS) and the Selective Laser Melting (SLM). Finite element analysis was successfully used to determine the mechanical behavior of an acetabular liner that was made from PA 2200 powder material by SLS and to determine the optimum technological parameters required to be used in the manufacturing process of the acetabular liner by SLS, so as the contact pressure between the acetabular liner made from PA 2200 material by SLS and the femoral head made from TiAl6V4 material by SLM will be optimum at the end and the displacement between the components will remain in the admissible limits

Research on the mechanical behaviour of an airplane component made by selective laser melting technology

The main objective of the presented research consists in the redesign of an airplane component to decrease its weight, without affecting the mechanical behaviour of the component, at the end. Femap NX Nastran and ANSYS FEA programs were used for the shape optimization and for the estimation of the mechanical behaviour of a fixing clamp that was used to sustain the hydraulic pipes that are passing through an airplane fuselage, taking into consideration two types of raw materials – Ti6Al4V and AlSi12 powder from which this component could be manufactured by using the selective laser melting (SLM) technology. Based on the obtained results, the airplane component was finally manufactured from titanium alloy using the SLM 250 HL equipment that is available at SLM Solutions GmbH company from Luebeck, in Germany

Decreasing of the manufacturing time for a thermoforming mold by applying the DFM principles

In this paper it is analyzed a product machined at the S.C. ULMA PACKAGING S.A. company, which is a “Thermoforming mold” used in order to obtain plastic containers in which the food or non-food product is packed, making part of a thermoforming machine called TFS 200. The aims of this paper are to determine the optimal technological parameters and to study the effects of the DFM principles and the optimal tool path strategy usage on manufacturing time of the “Thermoforming mold”. A redesign of the thermoforming mold is presented based on the failed rules and recommendations given by the DFM program and followed by the analysis of the DFM’s benefic effect on the manufacturing time

Research regarding the design and manufacturing of hand orthosis by using Fused Deposition Modeling technology

The article presents the designing of an orthosis used for immobilization of the hand after a surgical operation or bone fracture. Finite element analysis was used for the shape optimization of the orthosis, in close connection with constrains given by the mechanical resistance of the part and constrains given by the technological parameters used in the AM process. The orthosis was finally manufactured by Fused Deposition Modeling at the Technical University of Cluj-Napoca, the results could be implemented in the Romanian medical system

Research on improving the accuracy of FDM 3D printing process by using a new designed calibrating part

The article presents theoretical and experimental research methods that were used at the Technical University of Cluj-Napoca (TUCN) to improve the accuracy of Fused Deposition Modeling (FDM) 3D printing process. Finite element analysis method was successfully used for estimating the shrinkages of an original calibrating part that has been originally conceived for this purpose, this part being finally made using an original software application and FDM 3D printing equipment at TUC-N

Selective Laser Sintering of PA 2200 for Hip Implant Applications: Finite Element Analysis, Process Optimization, Morphological and Mechanical Characterization

Polyamide 12 (PA 22000) is a well-known material and one of the most biocompatible materials tested and used to manufacture customized medical implants by selective laser sintering technology. To optimize the implants, several research activities were considered, starting with the design and manufacture of test samples made of PA 2200 by selective laser sintering (SLS) technology, with different processing parameters and part orientations. The obtained samples were subjected to compression tests and later to SEM analyses of the fractured zones, in which we determined the microstructural properties of the analyzed samples. Finally, an evaluation of the surface roughness of the material and the possibility of improving the surface roughness of the realized parts using finite element analysis to determine the optimum contact pressure between the component made of PA 2200 by SLS and the component made of TiAl6V4 by SLM was performed