Effects of Residual Xanthate on Flotation Efficiency of a Cu-Zn Sulfide Ore

Reuse of process water in the flotation of sulfide ores has crucial importance for environmental sustainability and improved process economy. However, the chemistry of process water may be a critical subject for the flotation efficiency as the dissolved ion concentration increases with water reuse. In this study, the effects of water reuse on the flotation efficiency of a Cu-Zn sulfide ore were investigated. The flotation flowsheet consists of a pre-flotation section to remove the naturally floatable talc particles, and sequential copper and zinc flotation sections. Calcium, sulfate, thiosulfate, and xanthate were found as major contaminating ionic species in the process water discharged from flotation circuits. The flotation tests with recirculated water from the zinc rougher tailing revealed that the presence of residual xanthate caused unintentional activation of copper minerals in the pre-float section. Copper recovery increased in the pre-flotation section and resulted in the loss of copper to the pre-float concentrate, which is considered as a tailing stream in the current flowsheet. Various types of activated carbon samples were tested to remove the residual xanthate from the tailing water. The carbon samples could be regenerated by heat treatment and reused for water treatment. Performance of the activated carbon samples was directly related to the pore size and surface area. Carbon-treated tailing water could be re-used in flotation without affecting the flotation performance

Effects of Residual Xanthate on Flotation Efficiency of a Cu-Zn Sulfide Ore

Reuse of process water in the flotation of sulfide ores has crucial importance for environmental sustainability and improved process economy. However, the chemistry of process water may be a critical subject for the flotation efficiency as the dissolved ion concentration increases with water reuse. In this study, the effects of water reuse on the flotation efficiency of a Cu-Zn sulfide ore were investigated. The flotation flowsheet consists of a pre-flotation section to remove the naturally floatable talc particles, and sequential copper and zinc flotation sections. Calcium, sulfate, thiosulfate, and xanthate were found as major contaminating ionic species in the process water discharged from flotation circuits. The flotation tests with recirculated water from the zinc rougher tailing revealed that the presence of residual xanthate caused unintentional activation of copper minerals in the pre-float section. Copper recovery increased in the pre-flotation section and resulted in the loss of copper to the pre-float concentrate, which is considered as a tailing stream in the current flowsheet. Various types of activated carbon samples were tested to remove the residual xanthate from the tailing water. The carbon samples could be regenerated by heat treatment and reused for water treatment. Performance of the activated carbon samples was directly related to the pore size and surface area. Carbon-treated tailing water could be re-used in flotation without affecting the flotation performance

The Impact of Pulp Temperature on the Flotation Performance of Copper-Lead-Zinc Sulphide Ore

Flotation performance can significantly be affected by seasonal variations due to the changes in water temperature and pulp temperature, type and concentration of dissolved ions in process water. Extreme temperature conditions could be the major factor affecting flotation performance and mask the influence of water chemistry. Therefore, the interactive effects of the temperature and water chemistry should be taken into consideration, particularly for mine sites experiencing extreme temperature conditions. In this paper, effects of temperature, sulphate (SO42−), thiosulphate (S2O32−) and calcium (Ca2+) ions on the flotation performance of a Cu-Pb-Zn complex sulfide ore were investigated using a statistical experimental design and modelling approach. The results were evaluated using ANOVA and regression analysis to determine the significant parameters and derive individual regression models for each flotation response using Design Expert software version 6.0.8. Individual regression models were developed for mass pull, water recovery, grade and recovery of the sulfide minerals using the statistically significant main effects and their interactions. The models were used to determine the concentration of the dissolved ions and pulp temperature required to achieve the maximum zinc recovery, maximum zinc grade or the optimum zinc grade and recovery. The results showed that the water chemistry (i.e., the concentrations of Ca2+, SO42− and S2O32−) affected the flotation performance significantly at low temperature (25 °C). At high pulp temperature (60 °C), however, the temperature was the dominant parameter and masked the effects of water chemistry. Details of the statistical experimental design, discussions of the effects of experimental factors and their interactions on flotation performance, and the development of regression models are presented in this paper