13 research outputs found

    Controlling the Bullwhip Effect in a Supply Chain Network with an Inventory Replenishment Policy by a Robust Control Method

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    This paper develops a mathematical model using differential equations and considers a bullwhip effect in a supply chain network with multiple retailers and distributors. To ensure the stability of the entire system and reduce the bullwhip effect, a robust control method and an inventory replenishment policy are proposed. This shows that the choice of the output matrix may reduce the bullwhip effect. It has also observed in the inventory replenishment mechanism may be a negative impact on the robustness of the bullwhip effect. However, the inventory replenishment behavior may lead to the bullwhip effect on the presented model. This means that the complex supply relationships may have a significant role in controlling or reducing the bullwhip effect of fluctuations

    A simulated annealing algorithm to determine a group layout and production plan in a dynamic cellular manufacturing system

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    In this paper, a mixed-integer linearized programming (MINLP) model is presented to design a group layout (GL) of a cellular manufacturing system (CMS) in a dynamic environment with considering production planning (PP) decisions. This model incorporates with an extensive coverage of important manufacturing features used in the design of CMSs. There are also some features that make the presented model different from the previous studies. These include: 1) the variable number of cells, 2) machine depot keeping idle machines, and 3) integration of cell formation (CF), GL and PP decisions in a dynamic environment. The objective is to minimize the total costs (i.e., costs of intra-cell and inter-cell material handling, machine relocation, machine purchase, machine overhead, machine processing, forming cells, outsourcing and inventory holding). Two numerical examples are solved by the GAMS software to illustrate the results obtained by the incorporated features. Since the problem is NP-hard, an efficient simulated annealing (SA) algorithm is developed to solve the presented model. It is then tested using several test problems with different sizes and settings to verify the computational efficiency of the developed algorithm in compare to the GAMS software. The obtained results show that the quality of the solutions obtained by SA is entirely satisfactory in compare to GAMS software based on the objective value and computational time, especially for large-sized problems

    A new optimization approach for supply chain management models with quantity discount consideration

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    Owing to the difficulty of treating nonlinear functions, in many supply chain management (SCM) models, it has been assumed that the average prices of materials, production, transportation, and inventory are constant. This assumption, however, is not practical. Vendors usually offer quantity discounts to encourage the buyers to order more, and the producer intends to discount the unit production cost if the amount of production is large. In this article, we solves a nonlinear SCM model capable of treating various quantity discount functions simultaneously, including linear, single breakpoint, step, and multiple breakpoint functions. Then, we utilize the presented linearization techniques. So, such a nonlinear model is approximated to a linear mixed 0-1 program solvable to obtain a global optimum.8 page(s

    Heuristic Approaches for Cell Formation in Cellular Manufacturing

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