Corrosion Science and Engineering

This presentation provides an overview of corrosion and corrosion prevention method

Surface pretretament by phosphate conversion coatings - A review

Phosphating is the most widely used metal pretreatment process for the surface treatment and finishing of ferrous and non-ferrous metals. Due to its economy, speed of operation and ability to afford excellent corrosion resistance, wear resistance, adhesion and lubricative properties, it plays a significant role in the automobile, process and appliance industries. Though the process was initially developed as a simple method of preventing corrosion, the changing end uses of phosphated articles have forced the modification of the existing processes and development of innovative methods to substitute the conventional ones. To keep pace with the rapid changing need of the finishing systems, numerous modifications have been put forth in their development - both in the processing sequence as well as in the phosphating formulations. This review addresses the various aspects of phosphating in detail. In spite of the numerous modifications put forth on the deposition technologies to achieve different types of coatings and desirable properties such as improved corrosion resistance, wear resistance, etc., phosphate conversion coating still plays a vital part in the automobile, process and appliance industries

The role of surfactants in phosphate conversion coatings

Surface active agents occupy a predominant role in the metal finishing industry. Being capable of reducing the surface tension and improving the wettability of the surface, the importance of such additives is very well realized and phosphating baths have been developed with surfactants as one of the additives. However, surfactant additives could influence the nucleation and growth of phosphate crystals and alter the kinetics of the phosphating process. Addition of surfactants in phosphating baths is beneficial in obtaining the desired orientation of the phosphate crystal and the crystallites of the base metal, leading to an improved adherence and excellent corrosion resistance of the resultant phosphate coating. The influence of surfactant additives on the nucleation, growth, refinement of crystals and the continuous dissolution and re-precipitation of the phosphate coating, calls for a through understanding of role of surfactant additives often incorporated in phosphating baths so that the desirable qualities can be successfully built-in in the resultant phosphate coating

Graphene - Its role in energy storage devices

This presentation provides an overview of graphene, methods of preparation of graphene, important applications and its role in energy storage devices, namely, fuel cells, supercapacitors, lithium batteries and hydrogen storage

Magnesium: A wonder material?

This presentation is aimed to give a glimpse of the role of Mg in human life and healt

Tin plated contacts - Problems due to fretting corrosion and whisker growth

This presentation provides an overview of the most common type of failures in tin plated contacts - fretting corrosion and whisker growth. The fretting corrosion behaviour of tin plated copper contacts as a function of different conditions were addressed. The mechamism of fretting corrosion is proposed

Formation and characterization of borohydride reduced electroless nickel deposits

The present work aims to study the formation of electroless Ni-B deposits and evaluation of their characteristic properties. An alkaline bath having nickel chloride as the source of nickel and borohydride as the reducing agent was used to prepare the electroless Ni-B deposits. The influence of variation in bath constituents as well as operating conditions on the plating rate, and, the nickel and boron content, of the resultant Ni-B deposits were studied. Selected deposits were characterized by X-ray diffraction (XRD), differential scanning calorimetry (DSC), evolved gas analysis (EGA), vibrating sample magnetometer (VSM) and transmission electron microscope (TEM), respectively, for assessing the phase content, phase transformation behaviour, liberation of hydrogen during crystallization, saturation magnetic moment and micro-structural features. The corrosion resistance of Ni-B deposits, in 3.5% sodium chloride solution, both in as-plated and heat-treated (450 ◦C/1 h) conditions, was also evaluated by potentiostatic polarization and electrochemical impedance studies. XRD patterns reveal that Ni-B deposits of the present study are amorphous in as-plated condition and undergo phase transformation to crystalline nickel and nickel borides upon heat-treatment. DSC traces exhibit two exothermic peaks at 306 and 427 ◦C, corresponding to the phase transformation of amorphous Ni-B to crystalline nickel and Ni3B phases and the transformation of a higher phase compound to Ni3B and Ni2B, respectively. TEM microstructures and EGA strongly support the occurrence of phase transitions at 306 and 427 ◦C. Electroless Ni-B deposits demonstrate a moderate corrosion resistance in 3.5% sodium chloride solution. The extent of corrosion resistance offered by electroless Ni-B deposits is relatively less compared to electroless Ni-9 wt.% P deposit

Electro- and electroless plated coatings for corrosion protection

This chapter presents an overview of the fundamental aspects of electro- and electroless deposition process, the mechanism of deposition, alloy deposition, etc. and the utility of these coatings for corrosion protection. Both electro- and electroless deposition techniques are simple, cost-effective and offer unique advantages for preparing deposits with desirable qualities. In electrodeposition, the plating rate, stability of the bath and the number of turnovers are very high but the resultant coatings lack uniformity on complex shapes and blind holes and they need a post-finishing treatment to achieve the desired performance. In electroless deposition, the plating rate, bath stability and the number of turnovers are relatively less but the resultant coatings are more uniform and do not require post-finishing treatment. Electroplated coatings offer corrosion protection to the substrate metals in three possible ways: (i) cathodic protection; (ii) barrier action; and (iii) environmental modification or control. The corrosion performance of electroplated coatings is influenced by a variety of factors, which include structure, crystallographic texture, grain size, porosity, impurities and triple junctions, interactions involving metallic underplates and cleanliness or freedom from processing contaminants. Electroless nickel does not perform as a sacrificial coating in the same way that electrodeposited Zn or Cd performs on steel substrate to provide protection against corrosion. It behaves as a true barrier coating, protecting the substrate by sealing it off from the corrosive environments. Consequently, the thickness of the deposit and the absence of porosity are of great importance. The electroless nickel coating shows superior corrosion resistance compared to electroplated nickel coatings. The most important factors that determine the corrosion resistance of electroless plated coatings are: substrate composition, structure and surface finish; pretreatment of the substrate to achieve a clean, uniform surface; adequate deposit thickness to meet the severity and time of exposure to the corrosive environment; the properties of the deposit (composition, porosity, internal stress etc.) which depends on pH, formulation and prolonged use (turnover) of the plating solution; post plating treatments of the coating such as passivation and annealing; and the aggressiveness of the corrosive environment condition. Electro- and electroless deposited ternary/quaternary alloy coatings, composite coatings, duplex coatings, graded coatings and multilayer coatings are some of the promising developments to achieve improved corrosion resistance

Thermal properties of siliconized epoxy interpenetrating coatings

This work involves the development of a novel siliconized epoxy interpenetrating coating system using epoxy resin as base, hydroxyl-terminated polydimethylsiloxane (HTPDMS) as modifier, γ-aminopropyltriethoxysilane (γ-APS) as crosslinking agent and dibutyltindilaurate (DBTDL) as catalyst. Polyamidoamine and aromatic polyamine adduct were used as curing agents for the above coating systems. The thermal behaviour, glass transition temperature (Tg) and morphological characteristics of unmodified epoxy and siliconized epoxy coating systems cured by polyamidoamine (B) and aromatic polyamine adduct (D) were studied using thermogravimetric analysis, differential scanning calorimetry and scanning electron microscopy, respectively, and the results are discussed. From the study, it is observed that the thermal stability of epoxy coating systems is enhanced when siloxane is incorporated to them. There is a slight decrease in the glass transition temperature observed for silicone-modified epoxy coatings and SEM analyses reveal that siliconized epoxy coating systems show heterogeneous morphology

Cathodic electrosynthesis of alumina thin films and powders

The present work explores the utility of cathodic electrosynthesis methodology in the preparation of alumina thin films and powders