Influence of Bath Composition at Acidic pH on Electrodeposition of Nickel-Layered Silicate Nanocomposites for Corrosion Protection

Nickel-layered silicates were electrochemically deposited from acidic bath solutions. Citrate was used as a ligand to stabilize nickel (II) ions in the plating solution. The silicate, montmorillonite, was exfoliated by stirring in aqueous solution over 24 hours. The plating solutions were analyzed for zeta-potential, particle size, viscosity, and conductivity to investigate the effects of the composition at various pHs. The solution particles at pH 2.5 (−22.2 mV) and pH 3.0 (−21.9 mV) were more stable than at pH 1.6 (−10.1 mV) as shown by zeta-potential analysis of the nickel-citrate-montmorillonite plating solution. Ecorr for the films ranged from −0.32 to −0.39 V with varying pH from 1.6 to 3.0. The films were immersed in 3.5% NaCl and the open circuit potential monitored for one month. The coatings deposited at pH 3.0 were stable 13 days longer in the salt solution than the other coatings. X-ray diffraction showed a change in the (111)/(200) ratio for the coatings at the various pHs. The scanning electron microscopy and hardness results also support that the electrodeposition of nickel-montmorillonite at pH 3.0 (234 GPa) had improved hardness and morphology compared to pH 2.5 (174 GPa) and pH 1.6 (147 GPa)

Electrospun Fe3O4-PVDF Nanofiber Composite Mats for Cryogenic Magnetic Sensor Applications

Magnetically responsive, mechanically stable and highly flexible iron (III) oxide-polyvinylidene fluoride (Fe3O4-PVDF) piezoelectric composite fiber mats were fabricated via one step electrospinning method for magnetic sensing at cryogenic temperature. The properties of Fe3O4-PVDF composite fiber mats were characterized using scanning electron microscopy (SEM), differential scanning calorimetry (DSC), X-ray diffraction (XRD), Fourier transform infrared (FT-IR) spectroscopy, d33 and magnetization test. The fiber diameter decreased as the concentration of Fe3O4 increased. The DSC results suggested a decrease in the crystallinity of the composite fiber mats after adding Fe3O4, and the XRD curves identified that the decrease in crystallinity took place in the β crystalline phases of the fibers. FT-IR results further confirmed the reduction of β phases of the composite fiber mats which dropped the piezoelectric response of the fiber mats by 38% for 5% Fe3O4-PVDF than PVDF fiber but still 400% higher than PVDF pellets. The magnetization test advocated a superparamagnetic state of the fiber at room temperature but a ferromagnetic behavior at a lower temperature. The coercivity values of the mats suggested a homogeneous dispersion of the Fe3O4 nanoparticles into the PVDF matrix. Young’s modulus (E) of the fibers remained the same before and after the magnetization test, indicating the mechanical stability of the fiber in the range of 5 K to 300 K. Its mechanical stability, superparamagnetic behavior at room temperature and ferromagnetic at low temperature could open up its application in spintronic devices at cryogenic temperature and cryogenic power electronic devices

Low-Cost Reliable Corrosion Sensors Using ZnO-PVDF Nanocomposite Textiles

Submerged steel pipes are susceptible to corrosion due to long exposure under harsh corrosive conditions. Here, we investigated the reliability and effectiveness of nonwoven zinc(II) oxide-polyvinylidene fluoride (ZnO-PVDF) nanocomposite fiber textiles as an embedded corrosion sensor. An accelerated thermal cyclic method paired to electrochemical impedance spectroscopy (EIS) was used for this purpose. Sensor accuracy and reliability were determined using the textile and instrument as reference electrodes. The results showed that the coating and the sensor improved the corrosion resistance when ZnO was added to the sensor textile and introduced into the coating. As the coating’s glass transition was approached, the corrosion performance of the coating degraded and the sensor accuracy decreased. The results suggested that the flexible sensor is reliable at both monitoring the corrosion and acting as a corrosion barrier

Carbon Capture Utilization for Biopolymer Foam Manufacture: Thermal, Mechanical and Acoustic Performance of PCL/PHBV CO2 Foams

Biopolymer foams manufactured using CO2 enables a novel intersection for economic, environmental, and ecological impact but limited CO2 solubility remains a challenge. PHBV has low solubility in CO2 while PCL has high CO2 solubility. In this paper, PCL is used to blend into PBHV. Both unfoamed and foamed blends are examined. Foaming the binary blends at two depressurization stages with subcritical CO2 as the blowing agent, produced open-cell and closed-cell foams with varying cellular architecture at different PHBV concentrations. Differential Scanning Calorimetry results showed that PHBV had some solubility in PCL and foams developed a PCL rich, PHBV rich and mixed phase. Scanning Electron Microscopy and pcynometry established cell size and density which reflected benefits of PCL presence. Acoustic performance showed limited benefits from foaming but mechanical performance of foams showed a significant impact from PHBV presence in PCL. Thermal performance reflected that foams were affected by the blend thermal conductivity, but the impact was significantly higher in the foams than in the unfoamed blends. The results provide a pathway to multifunctional performance in foams of high performance biopolymers such as PBHV through harnessing the CO2 miscibility of PCL

Embedded Corrosion Sensing with ZnO-PVDF Sensor Textiles

Corrosion in underground and submerged steel pipes is a global problem. Coatings serve as an impermeable barrier or a sacrificial element to the transport of corrosive fluids. When this barrier fails, corrosion in the metal initiates. There is a critical need for sensors at the metal/coating interface as an early alert system. Current options utilize metal sensors, leading to accelerating corrosion. In this paper, a non-conductive sensor textile as a viable solution was investigated. For this purpose, non-woven Zinc (II) Oxide-Polyvinylidene Fluoride (ZnO-PVDF) nanocomposite fiber textiles were prepared in a range of weight fractions (1%, 3%, and 5% ZnO) and placed at the coating/steel interface. The properties of ZnO-PVDF nanocomposite meshes were characterized using scanning electron microscopy (SEM), X-ray diffraction (XRD), Fourier transform infrared (FTIR) and d33 meter. Electrochemical impedance spectroscopy (EIS) testing was performed during the immersion of the coated samples to validate the effectiveness of the sensor textile. The results offer a new option for sub-surface corrosion sensing using low cost, easily fabricated sensor textiles

Effect of supercritical CO2 on salt water corrosion and wear resistance of bismaleimide coating filled with organophilic montmorillonite clay

Ceramic filled polymer coatings have been shown to increase the salt water corrosion protection and wear resistance of metallic substrates. With an increase in natural and anthropogenic CO2 use as an enhanced oil recovery method paired to conventional brine-based recovery, termed ‘water after gas’ the impact of corrosion remains unknown. In this paper, we investigate the effect of salt water corrosion in a filled and unfilled coating before and after supercritical CO2 exposure. Corrosion performance is evaluated using electrochemical Tafel and impedance spectroscopy. Wear was measured using a pin on disk testing. After exposure to CO2, the corrosion performance of filled and unfilled systems were similar while the wear resistance of the filled coating was superior