Effect of crowning radius on rolling contact fatigue strength for traction drive elements

A simulation of the rolling contact fatigue strength of a traction drive element was developed. This simulation accounts for both the distribution of sizes of inclusions in the element material and the influence of traction forces at the element surface. The shear strength of the matrix structure surrounding an inclusion was estimated with an equation. The hardness distribution and the Weibull distribution of inclusion dimensions, which are necessary parameters to calculate the rolling contact fatigue strength, were determined by observation of an actual test specimen. The purpose of this report is simulations to evaluate the effect of the crowning radius on the rolling contact fatigue strength and the torque capacity. The simulations were carried out by varying the crowning radius of the virtual roller. To consider the effect of the crowning radius, a simulated two-dimensional virtual roller, which has actual material properties, was modified to a roller multilayered toward the axial direction. The simulation assuming the actual roller led to a difference of 1.0% from the experimental rolling contact fatigue strength. This difference was 2.4 points smaller than the result for the two-dimensional virtual roller. The rolling contact fatigue strength decreased with increasing crowning radius for two reasons. One was the increase in the number of inclusions under the high stress due to the increasing crowning radius. The other was the expansion of the portion of the roller subject to high stresses down to a depth having small hardness. However, the torque capacity calculated from the contact force resulting in failure increased with the increasing crowning radius

Experiment on Frictional Characteristics of Brushes Using Toothbrushes

A simple test rig that produces reciprocating motion of toothbrushes was manufactured, and the tribological characteristics of brushes were examined experimentally. The experimental parameters were normal load (0.84–5.31 N), sliding speed (10.5–105 mm/s), mated plate specimen materials (stainless steel, polytetrafluoroethylene, and polyethylene terephthalate), surface roughness of the plates (0.03–5.30 μmRa), stiffness of the brush bristles (medium and hard), and lubrication conditions (dry and wet). The effects of the load, speed, materials, roughness, stiffness, and lubrication conditions on the friction and cleaning were shown.特集 : Special Section for the Papers Presented at the Symposium on Mechanical Engineering, Industrial Engineering, and Robotics held at Noboribetsu, Hokkaido, Japan on 11 - 12 January 201

Simulation of rolling contact fatigue strength for traction drive elements (comparison with fatigue test)

A simulation of the rolling contact fatigue strength of a traction drive element was developed. This simulation accounts for both the distribution of sizes of inclusio s in the element material and the influence of traction forces at the element surface. The shear strength of the matrix structure surrounding an inclusion was estimated with an equation. The purpose of this report is verifying the estimation accuracy of this simulation by comparing with the experimental result. The experiment was carried out by according to the 14 S-N testing method. The material of test rollers was carburized JIS SCM420H. The hardness distribution and the Weibull distribution of inclusion dimensions, which are necessary parameters of this simulation, were determined by observation of an actual test specimen. The calculated rolling contact fatigue strength in failure rate of 50% at 107 cycles was 750 MPa with a standard deviation of 35.4 MPa. The rolling contact fatigue strength of 1120 MPa with a standard deviation of 50.8 MPa was obtained as a result of experiment. The failure mode was considered to be flaking from the internal origination. The calculated standard deviation was about equal to the experimental result. Though there was 370 MPa difference between calculated and experimental fatigue strength. Including of the hardening of roller and the influence of compressive residual stress in the simulation and the determination of the depth of failure initiation will decrease above error

SHAFT DRIVE CVT -A NEW TYPE CVT APPLYING CROSSED AXLE TRACTION DRIVE

ABSTRACT The crossed axle traction drive developed by the authors is applied to a new mechanism of CVT, the Shaft Drive CVT. The input and output shafts with conical disks are parallel and a idler shaft having conical rollers at both ends is placed perpendicular to the input/output shafts. This idler shaft transmits a torque from the input shaft to the output shaft and its movement produces the speed variation by changing the contact point between the input/ output disks and the idler rollers. The purposes of this study are 1) to propose the new CVT mechanism, 2) to design a curved shape of disk to decrease an amount of spin caused by the movement of contact point, 3) to develop a prototype to confirm the CVT to work and to evaluate the effect of curved disk by means of a power transmission efficiency. The design procedure of shapes of disk and roller are shown by geometrical analysis. The amount of spin is reduced 80% using the proposed concave disk. The range of speed changing ratio of the prototype is 0.5 to 2. The efficiency of 80% was obtained in case of input torque 10 Nm at uniform rate by using the conical disks. The effectiveness of concave disk is evaluated by comparing the experimental results using the conical and concave disks, respectively

Vibration Suppression of a Journal Bearing Using Temperature Control:A Preliminary Experiment

A prototype of a circular hydrodynamic journal bearing to control temperature distributions of the bearing bush and the oil film was manufactured, with a preliminary experiment subsequently conducted to evaluate the extent of vibration suppression within the bearing. The specifications of the bearing were as follows: a bearing diameter of 50 mm, a bearing length of 50 mm, and a radial clearance of 0.025 mm. The bearing bush was divided into six parts, and five Peltier devices were installed for cooling and heating each part. The parameters of the experiment were as follows: a load up to 100 N, a rotational speed up to 35 rps, and a lubricating oil of ISO VG22. When the lower half of the bearing bush was cooled and the upper half was heated, the vibration was suppressed under a specific operating condition.特集 : The Papers Presented at the Symposium on Mechanical Engineering, Industrial Engineering, and Robotics 2015 (MIER2015) held at Muroran, Hokkaido, Japan on 29 - 30 May 201

Mixed and Fluid Film Lubrication Characteristics of Worn Journal Bearings

The mixed and fluid film lubrication characteristics of plain journal bearings with shape changed by wear are numerically examined. A mixed lubrication model that employs both of the asperity-contact mechanism proposed by Greenwood and Williamson and the average flow model proposed by Patir and Cheng includes the effects of adsorbed film and elastic deformation is applied. Considering roughness interaction, the effects of the dent depth and operating conditions on the loci of the journal center, the asperity-contact and hydrodynamic fluid pressures, friction, and leakage are discussed. The following conclusions are drawn. In the mixed lubrication regime, the dent of the bearing noticeably influences the contact and fluid pressures. For smaller dents, the contact pressure and frictional coefficient reduce. In mixed and fluid film lubrication regimes, the pressure and coefficient increase for larger dents. Furthermore, as the dent increases and the Sommerfeld number decreases, the flow rate continuously increases

Simulation of Rolling Contact Fatigue Strength for Traction Drive Elements

A simulation of the rolling contact fatigue strength of a traction drive element was proposed. The simulation can account for both the distribution of sizes of inclusions in the element material and the influence of traction forces at the element surface. The shear strength of the matrix structure surrounding an inclusion was estimated with an equation. The hardness distribution and the Weibull distribution of inclusion dimensions, which were necessary parameters to calculate the rolling contact fatigue strength, were determined by observation of an actual test specimen. And the rolling contact fatigue strength was compared with the distribution of shear stresses in a roller affected by traction forces. A simulation assuming the same traction coefficient as that in the experiment predicted a rolling contact fatigue strength of 810 MPa with a standard deviation of 39.2 MPa, which differed from the experimental value by only 2.5%. Simulations of the rolling contact fatigue strength were then carried out while varying the traction coefficient. The contact force resulting in failure was observed to fall as the traction coefficient increased and the torque capacity increased. Thus, the torque capacity increases with the traction coefficient, regardless of changes in the rolling contact fatigue strength