Direct contact ultrasound for fouling control and flux enhancement in air-gap membrane distillation

© 2019 Elsevier B.V. Air Gap Membrane distillation (AGMD) is a thermally driven separation process capable of treating challenging water types, but its low productivity is a major drawback. Membrane fouling is a common problem in many membrane treatment systems, which exacerbates AGMD's low overall productivity. In this study, we investigated the direct application of low-power ultrasound (8–23 W), as an in-line cleaning and performance boosting technique for AGMD. Two different highly saline feedwaters, namely natural groundwater (3970 μS/cm) and RO reject stream water (12760 μS/cm) were treated using Polytetrafluoroethylene (PTFE) and polyvinylidene fluoride (PVDF) membranes. Theoretical calculations and experimental investigations are presented, showing that the applied ultrasonic power range only produced acoustic streaming effects that enhanced cleaning and mass transfer. Attenuated Total Reflection Fourier-Transform Infrared Spectroscopy (ATR FT-IR) analysis showed that ultrasound was capable of effectively removing silica and calcium scaling. Ultrasound application on a fouled membrane resulted in a 100% increase in the permeate flux. Cleaning effects accounted for around 30–50% of this increase and the remainder was attributed to mass transfer improvements. Contaminant rejection percentages were consistently high for all treatments (>99%), indicating that ultrasound did not deteriorate the membrane structure. Scanning Electron Microscopy (SEM) analysis of the membrane surface was used to confirm this observation. The images of the membrane surface demonstrated that ultrasound successfully cleaned the previously fouled membrane, with no signs of structural damage. The results of this study highlight the efficient and effective application of direct low power ultrasound for improving AGMD performance

Unraveling the role of feed temperature and cross-flow velocity on organic fouling in membrane distillation using response surface methodology

Understanding the role of operating condition on fouling development in membrane distillation (MD) is critical for the further optimization of MD technology. In this study, organic fouling development in MD was investigated varying the feed inlet temperature from 35 to 65 degrees C and the cross-flow velocity from 0.21 to 0.42 m/s. The fouling layer thickness was estimated at the end of each experiment non-invasively with optical coherence tomography. The set of experiments was mined to model the initial flux decline, the near-stable flux, and the final foulant thickness responses by central composite design, a useful response surface methodology (RSM) tool. The results indicated a linear increment of the fouling thickness by increasing the feed inlet temperatures. Overall, the feed inlet temperature governed both the initial flux decline and the fouling deposition. The benefits in water productivity obtained by increasing the feed temperature were always offset by higher fouling deposition. Higher cross-flow velocities showed a positive effect on the initial flux, which however translated in larger values of the initial flux decline rate. On the other hand, the higher shear stress contributed to a decrease of the final steadystate fouling layer thickness. The proposed approach was proven to be a valuable tool to assess the role of the operating conditions on fouling and process performance in MD

Novel hole-pillar spacer design for improved hydrodynamics and biofouling mitigation in membrane filtration

Feed spacers are the critical components of any spiral-wound filtration module, dictating the filtration performance. Three spacer designs, namely a non-woven commercial spacer (varying filament cross-section), a symmetric pillar spacer, and a novel hole-pillar spacer (constant filament diameter) were studied using Direct Numerical Simulations (DNS), 3-D printed and subsequently experimentally tested in a lab-scale ultrafiltration set-up with high biofouling potential feed water at various feed pressures. Independent of the applied pressure, the novel hole-pillar spacer showed initially the lowest feed channel pressure drop, the lowest shear stress, and the highest permeate flux compared to the commercial and pillar spacers. Furthermore, less biofilm thickness development on membrane surface was visualized by Optical Coherent Tomography (OCT) imaging for the proposed hole-pillar spacer. At higher feed pressure, a thicker biofilm developed on membrane surface for all spacer designs explaining the stronger decrease in permeate flux at high pressure. The findings systematically demonstrated the role of various spacer designs and applied pressure on the performance of pre-treatment process, while identifying specific shear stress distribution guidelines for engineering a new spacer design in different filtration techniques

Evaluating the effect of different draw solutes in a baffled osmotic membrane bioreactor-microfiltration using optical coherence tomography with real wastewater

© 2018 Elsevier Ltd This study investigated the performance of an integrated osmotic and microfiltration membrane bioreactor for real sewage employing baffles in the reactor. To study the biofouling development on forward osmosis membranes optical coherence tomography (OCT) technique was employed. On-line monitoring of biofilm growth on a flat sheet cellulose triacetate forward osmosis (CTA-FO) membrane was conducted for 21 days. Further, the process performance was evaluated in terms of water flux, organic and nutrient removal, microbial activity in terms of soluble microbial products (SMP) and extracellular polymeric substance (EPS), and floc size. The measured biofouling layer thickness was in the order sodium chloride (NaCl) > ammonium sulfate (SOA) > potassium dihydrogen phosphate (KH2PO4). Very high organic removal (96.9 ± 0.8%) and reasonably good nutrient removal efficiency (85.2 ± 1.6% TN) was achieved. The sludge characteristics and biofouling layer thickness suggest that less EPS and higher floc size were the governing factors for less fouling

Methane production in an anaerobic osmotic membrane bioreactor using forward osmosis: Effect of reverse salt flux

© 2017 Elsevier Ltd This study investigated the impact of reverse salt flux (RSF) on microbe community and bio-methane production in a simulated fertilizer driven FO-AnMBR system using KCl, KNO3 and KH2PO4 as draw solutes. Results showed that KH2PO4 exhibited the lowest RSF in terms of molar concentration 19.1 mM/(m2.h), while for KCl and KNO3 it was 32.2 and 120.8 mM/(m2.h), respectively. Interestingly, bio-methane production displayed an opposite order with KH2PO4, followed by KCl and KNO3. Pyrosequencing results revealed the presence of different bacterial communities among the tested fertilizers. Bacterial community of sludge exposed to KH2PO4 was very similar to that of DI-water and KCl. However, results with KNO3 were different since the denitrifying bacteria were found to have a higher percentage than the sludge with other fertilizers. This study demonstrated that RSF has a negative effect on bio-methane production, probably by influencing the sludge bacterial community via environment modification

Performance of a novel baffled osmotic membrane bioreactor-microfiltration hybrid system under continuous operation for simultaneous nutrient removal and mitigation of brine discharge

© 2017 Elsevier Ltd The present study investigated the performance of an integrated osmotic and microfiltration membrane bioreactor system for wastewater treatment employing baffles in the reactor. Thus, this reactor design enables both aerobic and anoxic processes in an attempt to reduce the process footprint and energy costs associated with continuous aeration. The process performance was evaluated in terms of water flux, salinity build up in the bioreactor, organic and nutrient removal and microbial activity using synthetic reverse osmosis (RO) brine as draw solution (DS). The incorporation of MF membrane was effective in maintaining a reasonable salinity level (612–1434 mg/L) in the reactor which resulted in a much lower flux decline (i.e. 11.48–6.98 LMH) as compared to previous studies. The stable operation of the osmotic membrane bioreactor–forward osmosis (OMBR-FO) process resulted in an effective removal of both organic matter (97.84%) and nutrient (phosphate 87.36% and total nitrogen 94.28%), respectively

Environmental and economic impacts of fertilizer drawn forward osmosis and nanofiltration hybrid system

© 2017 Environmental and economic impacts of the fertilizer drawn forward osmosis (FDFO) and nanofiltration (NF) hybrid system were conducted and compared with conventional reverse osmosis (RO) hybrid scenarios using microfiltration (MF) or ultrafiltration (UF) as a pre-treatment process. The results showed that the FDFO-NF hybrid system using thin film composite forward osmosis (TFC) FO membrane has less environmental impact than conventional RO hybrid systems due to lower consumption of energy and cleaning chemicals. The energy requirement for the treatment of mine impaired water by the FDFO-NF hybrid system was 1.08 kWh/m3, which is 13.6% less energy than an MF-RO and 21% less than UF-RO under similar initial feed solution. In a closed-loop system, the FDFO-NF hybrid system using a TFC FO membrane with an optimum NF recovery rate of 84% had the lowest unit operating expenditure of AUD $0.41/m3. Besides, given the current relatively high price and low flux performance of the cellulose triacetate and TFC FO membranes, the FDFO-NF hybrid system still holds opportunities to reduce operating expenditure further. Optimizing NF recovery rates and improving the water flux of the membrane would decrease the unit OPEX costs, although the TFC FO membrane would be less sensitive to this effect

Assessing the removal of organic micro-pollutants from anaerobic membrane bioreactor effluent by fertilizer-drawn forward osmosis

© 2017 Elsevier B.V. In this study, the behavior of organic micro-pollutants (OMPs) transport including membrane fouling was assessed in fertilizer-drawn forward osmosis (FDFO) during treatment of the anaerobic membrane bioreactor (AnMBR) effluent. The flux decline was negligible when the FO membrane was oriented with active layer facing feed solution (AL-FS) while severe flux decline was observed with active layer facing draw solution (AL-DS) with di-ammonium phosphate (DAP) fertilizer as DS due to struvite scaling inside the membrane support layer. DAP DS however exhibited the lowest OMPs forward flux or higher OMPs rejection rate compared to other two fertilizers (i.e., mono-ammonium phosphate (MAP) and KCl). MAP and KCl fertilizer DS had higher water fluxes that induced higher external concentration polarization (ECP) and enhanced OMPs flux through the FO membrane. Under the AL-DS mode of membrane orientation, OMPs transport was further increased with MAP and KCl as DS due to enhanced concentrative internal concentration polarization while with DAP the internal scaling enhanced mass transfer resistance thereby lowering OMPs flux. Physical or hydraulic cleaning could successfully recover water flux for FO membranes operated under the AL-FS mode but only partial flux recovery was observed for membranes operated under AL-DS mode because of internal scaling and fouling in the support layer. Osmotic backwashing could however significantly improve the cleaning efficiency

Fertilizer drawn forward osmosis process for sustainable water reuse to grow hydroponic lettuce using commercial nutrient solution

© 2017 Elsevier B.V. This study investigated the sustainable reuse of wastewater using fertilizer drawn forward osmosis (FDFO) process through osmotic dilution of commercial nutrient solution for hydroponics, a widely used technique for growing plants without soil. Results from the bench-scale experiments showed that the commercial hydroponic nutrient solution (i.e. solution containing water and essential nutrients) exhibited similar performance (i.e., water flux and reverse salt flux) to other inorganic draw solutions when treating synthetic wastewater. The use of hydroponic solution is highly advantageous since it provides all the required macro- (i.e., N, P and K) and micronutrients (i.e., Ca, Mg, S, Mn, B, Zn and Mo) in a single balanced solution and can therefore be used directly after dilution without the need to add any elements. After long-term operation (i.e. up to 75% water recovery), different physical cleaning methods were tested and results showed that hydraulic flushing can effectively restore up to 75% of the initial water flux while osmotic backwashing was able to restore the initial water flux by more than 95%; illustrating the low-fouling potential of the FDFO process. Pilot-scale studies demonstrated that the FDFO process is able to produce the required nutrient concentration and final water quality (i.e., pH and conductivity) suitable for hydroponic applications. Coupling FDFO with pressure assisted osmosis (PAO) in the later stages could help in saving operational costs (i.e., energy and membrane replacement costs). Finally, the test application of nutrient solution produced by the pilot FDFO process to hydroponic lettuce showed similar growth pattern as the control without any signs of nutrient deficiency